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2011 Harley Davidson Touring Models Electrical Diagnostic Manual – PDF DOWNLOAD 
2011 Harley Davidson Touring Models Electrical Diagnostic Manual – PDF DOWNLOAD
2011 Harley Davidson Touring Models Electrical Diagnostic Manual – PDF DOWNLOAD
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Description
2011 Harley Davidson Touring Models Electrical Diagnostic Manual – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
2011 Harley Davidson Touring Models Electrical Diagnostic Manual – PDF DOWNLOAD
GENERAL :
- This electrical diagnostic service manual has been prepared with two purposes in mind. First, it will acquaint the user with the construction of the Harley-Davidson product and assist in the performance of repair.
- Secondly, it will introduce to the professional Harley-Davidson Technician the latest field-tested and factory-approved diagnostic methods.We sincerely believe that this manual will make your association with Harley-Davidson products more pleasant and profitable.
HOW TO USE YOUR SERVICE MANUAL :
Refer to the table below for the content layout of this manual.
NO. CHAPTER
1 General Information
2 Initial Diagnostics and Serial Data
3 Starting and Charging
4 Instruments
5 Accessories, Horn, Lighting and Security
6 Engine Management
7 ABS
8 Audio System
A Appendix A Connector Repair
B Appendix B Wiring
C Appendix C Conversions
D Appendix D Glossary
- Use the TABLE OF CONTENTS (which follows this FOREWORD) and the INDEX (at the back of this manual) to quickly locate subjects. Sections and topics in this manual are sequentially numbered for easy navigation.
- For example, a cross-reference shown as 2.1 SPECIFICATIONS refers to chapter 2 CHASSIS, heading 2.1 SPECIFICATIONS.
- For quick and easy reference, all pages contain a section number followed by a page number. For example, page 3-5 refers to page 5 in section 3.
- A number of acronyms and abbreviations are used in this document. See the D.1 GLOSSARY for a list of acronyms, abbreviations and definitions.
TABLE OF CONTENTS:
2011 Harley Davidson Touring Models Electrical Diagnostic Manual – PDF DOWNLOAD
FOREWORD....................................................................................... 7 TABLE OF CONTENTS.............................................................................. 9 1. GENERAL INFORMATION......................................................................... 27 1.1 SPECIFICATIONS AND COMPONENT LOCATIONS................................................. 29 Specifications......................................................................... 29 Component Locations.................................................................... 30 1.2 DIAGNOSTIC TOOLS....................................................................... 41 How To Use Diagnostic Tools............................................................ 41 1.3 DIAGNOSTICS AND TROUBLESHOOTING........................................................ 46 Voltage Drop........................................................................... 46 Wiggle Test............................................................................ 47 Relay Diagnostics...................................................................... 47 Job/Time Codes Values.................................................................. 48 2. INITIAL DIAGNOSTICS AND SERIAL DATA......................................................... 49 2.1 INITIAL DIAGNOSTICS.................................................................... 51 Description and Operation.............................................................. 51 Retrieving Trouble Codes............................................................... 51 Odometer Self-Diagnostics.............................................................. 51 Diagnostics............................................................................ 51 Code Types............................................................................. 56 Multiple Trouble Codes................................................................. 56 Clearing DTCs.......................................................................... 56 Security Lamp.......................................................................... 56 Check Engine Lamp...................................................................... 56 Symptoms............................................................................... 57 Initial Diagnostics.................................................................... 71 2.2 SERIAL DATA COMMUNICATION.............................................................. 72 Description and Operation.............................................................. 72 Components............................................................................. 73 Communication DTCs and "Bus Er"........................................................ 73 2.3 DTC U1016, U1040, U1064, U1097, U1255.................................................. 74 Description and Operation.............................................................. 74 DTC U1016.............................................................................. 75 DTC U1040, U1255....................................................................... 76 DTC U1064, U1255....................................................................... 77 DTC U1097, U1255....................................................................... 78 2.4 DTC U1300, U1301 OR BUS ER............................................................. 79 Description and Operation.............................................................. 79 DTC U1300.............................................................................. 80 DTC U1301.............................................................................. 81 3. STARTING AND CHARGING....................................................................... 83 3.1 BATTERY TESTING........................................................................ 85 General................................................................................ 85 Voltmeter Test......................................................................... 85 Conductance Test....................................................................... 85 Load Test.............................................................................. 85 3.2 STARTING SYSTEM........................................................................ 87 Description and Operation.............................................................. 87 Components............................................................................. 87 Starter Troubleshooting................................................................ 90 Starter Testing........................................................................ 91 Nothing Clicks......................................................................... 92 Start Relay Clicks..................................................................... 94 Starter Solenoid Clicks................................................................ 95 Starter Spins But Does Not Engage...................................................... 96 Starter Stalls or Spins Too Slowly..................................................... 96 3.3 TESTING STARTER ON MOTORCYCLE.......................................................... 97 Starter Current Draw Test.............................................................. 97 3.4 TESTING STARTER ON BENCH............................................................... 98 Free Running Current Draw Test......................................................... 98 Starter Solenoid....................................................................... 98 Solenoid Pull-In Test.................................................................. 98 Solenoid Hold-In Test.................................................................. 98 Solenoid Return Test................................................................... 99 3.5 CHARGING SYSTEM........................................................................100 Description and Operation..............................................................100 Troubleshooting........................................................................100 Low or No Charging.....................................................................101 Overcharging...........................................................................101 Low Battery After Extended IGN OFF.....................................................102 Battery Runs Down During Use...........................................................102 Battery Charging Tests.................................................................102 3.6 DTC B0563, P0562, P0563................................................................106 Description and Operation..............................................................106 Diagnostics............................................................................106 DTC P0562..............................................................................108 DTC B0563, P0563.......................................................................110 3.7 DTC B1006, B1007.......................................................................111 Description and Operation..............................................................111 DTC B1006, B1007.......................................................................111 4. INSTRUMENTS.................................................................................113 4.1 INSTRUMENTS............................................................................115 Description and Operation..............................................................115 Speedometer Theory of Operation........................................................115 Tachometer Theory of Operation.........................................................116 Instrument Diagnostics.................................................................116 4.2 DTC B1004, B1005.......................................................................117 Description and Operation..............................................................117 DTC B1004..............................................................................119 DTC B1005..............................................................................119 4.3 DTC B1008..............................................................................121 Description and Operation..............................................................121 DTC B1008..............................................................................121 4.4 NO INSTRUMENT POWER....................................................................122 Description and Operation..............................................................122 Speedometer Inoperative................................................................124 4.5 INDICATOR LAMPS........................................................................126 Description and Operation..............................................................126 Oil Pressure Lamp Always On............................................................131 Oil Pressure Lamp Inoperative..........................................................131 Neutral Lamp Always On.................................................................132 Neutral Lamp Inoperative...............................................................132 High Beam Indicator Lamp Inoperative...................................................133 Turn Signal Indicator Inoperative......................................................133 4.6 GAUGES.................................................................................134 Theory of Operation....................................................................134 Fuel Gauge and Sender Test.............................................................134 Oil Pressure Gauge and Indicator Light.................................................135 Ambient Air Temperature Gauge..........................................................135 Voltmeter Gauge........................................................................136 5. ACCESSORIES, HORN, LIGHTING AND SECURITY....................................................137 5.1 ACCESSORIES............................................................................139 Description and Operation..............................................................139 Components.............................................................................139 Rear Auxiliary Power Outlet Inoperative................................................141 Cigar Lighter Inoperative..............................................................141 5.2 HEATED HAND GRIPS......................................................................142 Description and Operation..............................................................142 Heated Handgrips Inoperative...........................................................144 5.3 CRUISE CONTROL.........................................................................145 Description and Operation..............................................................145 System Operation.......................................................................145 Troubleshooting........................................................................146 Cruise Inoperative Diagnostics.........................................................146 Cruise Control Inoperative Conditions..................................................148 5.4 DTC P0577..............................................................................149 Cruise Control.........................................................................149 DTC P0577..............................................................................151 5.5 HORN...................................................................................152 Description and Operation..............................................................152 Components.............................................................................152 Symptoms...............................................................................152 Horn Always On.........................................................................153 Horn Inoperative.......................................................................153 5.6 TURN SIGNALS...........................................................................154 Description and Operation..............................................................154 Will Not Cancel Upon Turn Completion, No DTCs..........................................157 Flash at Double Normal Rate, All Bulbs Work, No DTCs...................................157 Both Turn Signal Lamps on One Side Inoperative, No DTCs................................158 One Turn Signal Lamp Inoperative, No DTCs..............................................159 5.7 HEADLAMPS..............................................................................162 Description and Operation..............................................................162 Headlamp Inoperative, No DTCs..........................................................164 Auxiliary Lamps Inoperative............................................................165 5.8 STOP LAMPS.............................................................................166 Description and Operation..............................................................166 Stop Lamp Inoperative..................................................................169 5.9 RUNNING LAMPS..........................................................................172 Description and Operation..............................................................172 Position Lamp Inoperative: HDI.........................................................174 Running Lamps Inoperative..............................................................174 5.10 DTC B1121, B1122, B1123, B1124, B1125, B1126..........................................175 Description and Operation..............................................................175 DTC B1121: HFSM........................................................................178 DTC B1121: TSM/TSSM....................................................................178 DTC B1122: HFSM........................................................................179 DTC B1122: TSM/TSSM....................................................................179 DTC B1123..............................................................................180 DTC B1124..............................................................................180 DTC B1125..............................................................................181 DTC B1126..............................................................................181 5.11 DTC B1135, B1136, B1141, B1142........................................................182 Diagnostics............................................................................182 DTC B1141..............................................................................182 5.12 SECURITY SYSTEM.......................................................................183 Security Lamp..........................................................................183 Security Immobilization................................................................183 TSSM/HFSM Features.....................................................................184 Warnings...............................................................................184 Arming: HFSM...........................................................................184 Arming: TSSM...........................................................................184 Disarming: HFSM........................................................................185 Disarming: TSSM........................................................................185 Alarm..................................................................................186 Alarm Sensitivity: TSSM................................................................186 5.13 KEY FOB...............................................................................188 HFSM Fob...............................................................................188 TSSM Fob...............................................................................188 Fob Assignment: HFSM...................................................................188 Fob Assignment: TSSM...................................................................188 5.14 SIREN.................................................................................190 Description and Operation..............................................................190 Siren Chirp Mode Confirmation: HFSM....................................................190 5.15 SERVICE AND EMERGENCY FUNCTIONS AND CONFIGURATIONS....................................191 General................................................................................191 Actuation: HFSM........................................................................191 Configuring a TSSM.....................................................................191 Selecting a PIN........................................................................191 Initial Pin Entry: HFSM................................................................191 Initial Pin Entry: TSSM................................................................192 Changing the Pin.......................................................................194 Transport Mode.........................................................................195 Service Mode...........................................................................195 Four-Way Flashing......................................................................195 Storage Mode: TSSM.....................................................................195 Power Disruption and Configuring: HFSM.................................................196 Power Disruption and Configuring: TSSM.................................................197 5.16 FAILS TO DISARM.......................................................................198 Description and Operation..............................................................198 Fails to Disarm: TSSM..................................................................200 Fails to Disarm: HFSM..................................................................200 5.17 DTC B1131, B1132......................................................................201 Description and Operation..............................................................201 DTC B1131..............................................................................202 DTC B1132..............................................................................203 5.18 DTC B1134.............................................................................204 Description and Operation..............................................................204 DTC B1134..............................................................................205 5.19 DTC B1143, B1144, B1145...............................................................206 Description and Operation..............................................................206 DTC B1143..............................................................................206 DTC B1144..............................................................................207 DTC B1145..............................................................................207 5.20 DTC B1154, B1155......................................................................208 Description and Operation..............................................................208 DTC B1154..............................................................................210 DTC B1155..............................................................................210 6. ENGINE MANAGEMENT...........................................................................211 6.1 EFI SYSTEM.............................................................................213 General................................................................................213 6.2 ELECTRONIC CONTROL MODULE..............................................................216 General................................................................................216 6.3 SENSORS AND DRIVERS....................................................................218 Description and Operation..............................................................218 Sensors................................................................................218 Drivers................................................................................219 6.4 DTC P0107, P0108, P0112, P0113.........................................................221 Description and Operation..............................................................221 Diagnostics............................................................................221 DTC P0107..............................................................................222 DTC P0108..............................................................................223 DTC P0112..............................................................................224 DTC P0113..............................................................................224 6.5 DTC P0117, P0118.......................................................................225 Description and Operation..............................................................225 DTC P0117..............................................................................226 DTC P0118..............................................................................226 6.6 DTC P0120, P0122, P0123, P0220, P0222, P0223...........................................228 Description and Operation..............................................................228 DTC P0120..............................................................................229 DTC P0122..............................................................................230 DTC P0123..............................................................................231 DTC P0220..............................................................................232 DTC P0222..............................................................................233 DTC P0223..............................................................................233 6.7 DTC P0031, P0032, P0131, P0132, P0134, P0151, P0152, P0154.............................235 Description and Operation..............................................................235 DTC P0031..............................................................................238 DTC P0032..............................................................................238 DTC P0131..............................................................................238 DTC P0132..............................................................................239 DTC P0134..............................................................................239 DTC P0151..............................................................................240 DTC P0152..............................................................................240 DTC P0154..............................................................................241 6.8 DTC P0261, P0262, P0263, P0264.........................................................242 Description and Operation..............................................................242 DTC P0261..............................................................................244 DTC P0262..............................................................................244 DTC P0263..............................................................................245 DTC P0264..............................................................................245 6.9 DTC P0373, P0374.......................................................................246 Description and Operation..............................................................246 DTC P0373..............................................................................247 DTC P0374..............................................................................247 6.10 DTC P0444, P0445......................................................................248 Description and Operation..............................................................248 DTC P0444..............................................................................250 DTC P0445..............................................................................250 6.11 DTC P0501, P0502......................................................................251 Description and Operation..............................................................251 DTC P0501..............................................................................253 DTC P0502..............................................................................253 6.12 DTC P0505.............................................................................255 Loss of Idle Speed Control.............................................................255 DTC P0505..............................................................................256 6.13 DTC P0572.............................................................................257 Description and Operation..............................................................257 DTC P0572..............................................................................258 6.14 DTC P0603, P0605......................................................................260 Description and Operation..............................................................260 6.15 DTC P0641, P0651......................................................................261 Description and Operation..............................................................261 DTC P0641..............................................................................262 DTC P0651..............................................................................262 6.16 DTC P1001, P1002, P1003, P1004........................................................264 Description and Operation..............................................................264 DTC P1001..............................................................................266 DTC P1002..............................................................................266 DTC P1003..............................................................................266 DTC P1004..............................................................................267 6.17 DTC P1009, P1010......................................................................268 Description and Operation..............................................................268 DTC P1009, P1010.......................................................................269 6.18 DTC P1270.............................................................................270 Description and Operation..............................................................270 DTC P1270..............................................................................272 6.19 DTC P1351, P1352, P1354, P1355........................................................273 Description and Operation..............................................................273 DTC P1351..............................................................................275 DTC P1352..............................................................................275 DTC P1354..............................................................................276 DTC P1355..............................................................................276 6.20 DTC P1353, P1356, P1357, P1358........................................................277 Description and Operation..............................................................277 DTC P1353, P1356.......................................................................279 DTC P1357, P1358.......................................................................279 6.21 DTC P1475, P1477, P1478...............................................................280 Description and Operation..............................................................280 DTC P1475..............................................................................282 DTC P1477..............................................................................283 DTC P1478..............................................................................283 6.22 DTC P1501, P1502......................................................................284 Description and Operation..............................................................284 DTC P1501..............................................................................285 DTC P1502..............................................................................286 Side Stand Displayed on Odometer.......................................................286 6.23 DTC P1510, P1511, P1512...............................................................287 Description and Operation..............................................................287 DTC P1510, P1511, P1512................................................................287 6.24 DTC P1514.............................................................................288 Description and Operation..............................................................288 DTC P1514..............................................................................288 6.25 DTC P1600.............................................................................289 Description and Operation..............................................................289 DTC P1600..............................................................................289 6.26 DTC P1655, P1656......................................................................290 Description and Operation..............................................................290 DTC P1655..............................................................................292 DTC P1656..............................................................................293 6.27 DTC P2100, P2101, P2102, P2103........................................................294 Description and Operation..............................................................294 DTC P2100..............................................................................295 DTC P2101..............................................................................296 DTC P2102..............................................................................296 DTC P2103..............................................................................296 6.28 DTC P2105, P2107......................................................................298 Description and Operation..............................................................298 DTC P2105..............................................................................300 DTC P2107..............................................................................300 6.29 DTC P2119.............................................................................301 Description and Operation..............................................................301 DTC P2119..............................................................................301 6.30 DTC P2122, P2123, P2127, P2128........................................................302 Description and Operation..............................................................302 DTC P2122..............................................................................302 DTC P2123..............................................................................303 DTC P2127..............................................................................304 DTC P2128..............................................................................305 6.31 DTC P2135, P2138......................................................................307 Description and Operation..............................................................307 DTC P2135..............................................................................307 DTC P2138..............................................................................308 6.32 DTC P2176.............................................................................310 Description and Operation..............................................................310 DTC P2176..............................................................................310 6.33 ENGINE CRANKS, BUT WILL NOT START.....................................................311 Description and Operation..............................................................311 Engine Cranks But Will Not Start.......................................................313 6.34 NO ECM POWER..........................................................................314 Description and Operation..............................................................314 No ECM Power...........................................................................315 6.35 STARTS, THEN STALLS...................................................................317 Description and Operation..............................................................317 Starts, Then Stalls....................................................................317 6.36 FUEL SYSTEM ELECTRICAL TEST...........................................................318 Description and Operation..............................................................318 Fuel System Electrical Test............................................................320 6.37 MISFIRE AT IDLE OR UNDER LOAD.........................................................321 Description and Operation..............................................................321 In-line Spark Tester...................................................................321 Misfire At Idle or Under Load..........................................................323 7. ABS.........................................................................................325 7.1 ANTI-LOCK BRAKE SYSTEM (ABS) GENERAL INFORMATION.......................................327 Description and Operation..............................................................327 7.2 DTC C1017, C1018.......................................................................330 Description and Operation..............................................................330 DTC C1017..............................................................................331 DTC C1018..............................................................................332 7.3 DTC C1021, C1023.......................................................................333 Description and Operation..............................................................333 DTC C1021, C1023.......................................................................334 7.4 DTC C1025, C1027, C1206, C1208.........................................................335 Description and Operation..............................................................335 DTC C1025 (Front), C1027 (Rear), C1206, C1208..........................................336 7.5 DTC C1032, C1034.......................................................................337 Description and Operation..............................................................337 DTC C1032..............................................................................338 DTC C1034..............................................................................339 7.6 DTC C1042, C1043.......................................................................340 Description and Operation..............................................................340 DTC C1042..............................................................................340 DTC C1043..............................................................................341 7.7 DTC C1094..............................................................................342 Description and Operation..............................................................342 DTC C1094..............................................................................343 7.8 DTC C1095..............................................................................345 Description and Operation..............................................................345 DTC C1095..............................................................................346 7.9 DTC C1151..............................................................................348 Description and Operation..............................................................348 DTC C1151..............................................................................349 7.10 DTC C1153.............................................................................350 Description and Operation..............................................................350 DTC C1153..............................................................................351 7.11 DTC C1158.............................................................................352 Description and Operation..............................................................352 DTC C1158..............................................................................352 7.12 DTC C1212.............................................................................353 Description and Operation..............................................................353 DTC C1212..............................................................................354 7.13 DTC C1214.............................................................................356 Description and Operation..............................................................356 DTC C1214..............................................................................357 7.14 DTC C1216.............................................................................359 Description and Operation..............................................................359 DTC C1216..............................................................................360 7.15 DTC C1014, C1055-C1066, C1118, C1121..................................................362 Description and Operation..............................................................362 DTC C1014, C1055-C1066, C1118, C1121...................................................364 7.16 ABS INDICATOR ALWAYS ON OR INOPERATIVE................................................365 Description and Operation..............................................................365 ABS Indicator Always On or Inoperative.................................................367 8. AUDIO SYSTEM................................................................................369 8.1 RADIO DIAGNOSTICS......................................................................371 Description and Operation..............................................................371 Diagnostics............................................................................371 8.2 DTC B2006-B2015, RADIO SWITCH DIAGNOSTICS..............................................376 Description and Operation..............................................................376 Diagnostics............................................................................376 Radio Switch Diagnostics...............................................................378 8.3 DTC B2016-B2027, RADIO SPEAKER DIAGNOSTICS.............................................385 Description and Operation..............................................................385 B2016 Front Speakers Shorted: Without Amplifier........................................385 B2016 Front Speakers Shorted: With Amplifier...........................................385 B2017 Front Speakers Open: Without Amplifier...........................................386 B2017 Front Speakers Open: With Amplifier..............................................387 B2018 Front Speakers Shorted to Ground: Without Amplifier..............................387 B2018 Front Speakers Shorted to Ground: With Amplifier.................................387 B2019 Front Speakers Shorted to Battery: Without Amplifier.............................388 B2019 Front Speakers Shorted to Battery: With Amplifier................................388 B2020 Rear Speakers Shorted: Without Amplifier.........................................388 B2020 Rear Speakers Shorted: With Amplifier............................................390 B2021 Rear Speakers Open: Without Amplifier............................................390 B2021 Rear Speakers Open: With Amplifier...............................................390 B2022 Rear Speakers Shorted to Ground: Without Amplifier...............................391 B2022 Rear Speakers Shorted to Ground: With Amplifier..................................391 B2023 Rear Speakers Shorted to Battery: Without Amplifier..............................391 B2023 Rear Speakers Shorted to Battery: With Amplifier.................................391 8.4 SERIAL DATA BUS DIAGNOSTICS............................................................392 Description and Operation..............................................................392 DTC U1016 J1850 Loss of Communication with ECM.........................................392 DTC U1302 Infotainment Bus Off Error...................................................394 DTC U1306 Infotainment Bus Lost Communication with Hands-Free Phone Module.............395 DTC U1307 Infotainment Bus Lost Communication with CB Module...........................397 DTC U1308 Infotainment Bus Lost Communication with Future Accessory Module (4-Pin).....397 DTC U1310 Infotainment Bus Lost Communication with iPod................................398 DTC U1312 Infotainment Bus Lost Communication with Future Accessory Module (12-Pin)....398 DTC U1313 Infotainment Bus Lost Communication with XM Module...........................398 DTC U1314 Infotainment Bus Lost Communications with Navigation Module..................398 DTC U1317 Infotainment Bus Lost Communication with High Output Amplifier...............399 8.5 ADVANCED AUDIO SYSTEM SYMPTOMS.........................................................400 General................................................................................400 Factory Defaults.......................................................................400 Diagnostics............................................................................401 Symptom 1: Radio Inoperative...........................................................402 Symptom 2: Poor or No Reception........................................................403 Symptom 3: Static Present with Engine Running..........................................406 Symptom 4: CB Transmitter Inoperative..................................................406 Symptom 5: CB Receiver Inoperative.....................................................407 Symptom 6: Intercom Inoperative........................................................408 Symptom 7: Handheld Microphone/PTT Inoperative.........................................409 Symptom 8: Fairing Mounted Speaker Switch Malfunction..................................410 Symptom 9: Headset Speakers Inoperative................................................411 Symptom 10: No or Low Audio from Microphones...........................................413 Symptom 11: No or Low Audio with High Output Amplifier.................................415 Symptom 12: No or Low Audio from XM or XM Inoperative..................................416 Symptom 13: No or Intermittent Reception on XM Module..................................419 Symptom 14: Navigation Inoperative.....................................................419 Symptom 15: AVC Inoperative............................................................420 Symptom 16: Handlebar, Passenger or Sidecar Switches Inoperative.......................420 Symptom 17: CD Skipping................................................................420 Symptom 18: Hands-Free Phone Module Initial Diagnostics................................421 A. APPENDIX A CONNECTOR REPAIR.................................................................425 A.1 AUTOFUSE UNSEALED ELECTRICAL CONNECTORS................................................427 Autofuse Unsealed Connector Repair.....................................................427 A.2 DELPHI 100W MICRO-PACK SEALED CONNECTOR................................................428 Delphi 100W Micro-Pack Sealed Connector Repair.........................................428 A.3 DELPHI 150 METRI-PACK SEALED CONNECTORS................................................430 Delphi 150 Metri-Pack Sealed Connector Repair..........................................430 A.4 DELPHI 280 METRI-PACK UNSEALED CONNECTORS..............................................432 Fuse Block Repair......................................................................432 A.5 DELPHI 480 METRI-PACK UNSEALED CONNECTORS..............................................433 Delphi 480 Metri-Pack Unsealed Connector Repair........................................433 A.6 DELPHI 630 METRI-PACK UNSEALED CONNECTORS..............................................434 Delphi 630 Metri-Pack Unsealed Connector Repair........................................434 A.7 DELPHI 800 METRI-PACK SEALED MAIN FUSE HOUSING.........................................435 Delphi 800 Metri-Pack Sealed Main Fuse Housing Repair..................................435 A.8 DELPHI METRI-PACK TERMINAL REPAIR......................................................437 Metri-Pack Terminal Crimps.............................................................437 A.9 DELPHI MICRO 64 SEALED CONNECTORS......................................................439 Delphi Micro 64 Sealed Connector Repair................................................439 A.10 DELPHI GT 150 SEALED CONNECTORS.......................................................442 Delphi GT 150 Sealed Connector Repair..................................................442 A.11 DELPHI GT 280 SEALED 73-TERMINAL ECM CONNECTOR........................................444 Delphi GT 280 Sealed 73-Terminal ECM Connector.........................................444 A.12 DEUTSCH DT SEALED CONNECTORS..........................................................446 Deutsch DT Sealed Connector Repair.....................................................446 A.13 DEUTSCH DT SEALED TERMINAL REPAIR.....................................................450 Deutsch DT Sealed Terminal Crimps......................................................450 A.14 DEUTSCH DTM SEALED MINI TERMINAL REPAIR...............................................451 Deutsch DTM Sealed Mini Terminal Crimps................................................451 A.15 DEUTSCH DTM SEALED SOLID BARREL MINI TERMINAL REPAIR..................................452 Deutsch DTM Sealed Solid Barrel Terminal Crimps........................................452 A.16 JAE MX19 SEALED CONNECTORS............................................................454 JAE MX19 Sealed Connectors.............................................................454 A.17 MOLEX CMC SEALED CONNECTORS...........................................................455 Molex CMC Sealed Connectors............................................................455 A.18 MOLEX MX 150 SEALED CONNECTORS........................................................457 Molex MX 150 Sealed Connector Repair...................................................457 Crimp Terminal to Lead.................................................................458 A.19 TYCO 070 MULTILOCK UNSEALED CONNECTOR.................................................461 Tyco 070 Multilock Unsealed Connector Repair...........................................461 A.20 SEALED SPLICE CONNECTORS..............................................................465 Sealed Splice Connector Repair.........................................................465 B. APPENDIX B WIRING...........................................................................467 B.1 CONNECTORS.............................................................................469 Connector Locations....................................................................469 B.2 WIRING DIAGRAMS........................................................................475 Wiring Diagram Information.............................................................475 2011 Touring Wiring Diagrams...........................................................477 C. APPENDIX C CONVERSIONS......................................................................525 C.1 METRIC CONVERSION......................................................................527 Conversion Table.......................................................................527 C.2 FLUID CONVERSIONS......................................................................528 United States System...................................................................528 Metric System..........................................................................528 British Imperial System................................................................528 C.3 TORQUE CONVERSIONS.....................................................................529 United States System...................................................................529 Metric System..........................................................................529 D. APPENDIX D GLOSSARY.........................................................................531 D.1 GLOSSARY...............................................................................533 Acronyms and Abbreviations.............................................................533 TOOLS..........................................................................................537 TORQUE VALUES..................................................................................549 INDEX..........................................................................................551
2011 HARLEY DAVIDSON TOURING MODELS ELECTRICAL DIAGNOSTIC MANUAL – PDF DOWNLOAD:
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