1978-1980 HARLEY DAVIDSON FL FX SERVICE MANUAL
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1978-1980 HARLEY DAVIDSON FL FX SERVICE MANUAL – PDF DOWNLOAD
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1978-1980 HARLEY DAVIDSON FL FX SERVICE MANUAL – PDF DOWNLOAD
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1978-1980 HARLEY DAVIDSON FL FX SERVICE MANUAL – PDF DOWNLOAD
- Greetings and thanks for helping us with our own vintage American motorcycle restoration projects.
- We hope this manual will assist you with yours. Our personal recommendation is to take this CD to your local office supply store and have a paper copy printed out for use on your work bench.
- Then save a format copy on your computer & store the original CD in a safe place.
- I have found that this is also a nice way to carry your manuals on road tripsΒ .
- just so they wont be needed (kind of like taking an umbrella so it wont rain).
- You can even put them on a USB jump-drive.
TABLE OF CONTENTS:
1978-1980 HARLEY DAVIDSON FL FX SERVICE MANUAL – PDF DOWNLOAD
S_peci?icatlons \
D1mens1ons ……………………………. 1-1
Capacities …………………………….. 1-1
Engine ………………………………… 1-1
Vehicle Identification …………………….. 1-1
Transmission …………………………… 1-2
Tire Data ………………………….β’….. 1-2
SSeervrviciincge a New Motorcycle ………………….1 -3
Regular Service Intervals ………β’…………. 1-4
Torque Requirements Wheels ……β’……………..β’………..β’. 1-7
Brakes ……………………………..β’… 1-7
Forks ……………….. ……………….. 1-7
Handlebar ………………β’…………….. 1-7
Engine …………β’…………β’…………. 1-7
Transmission ………β’……………β’……. 1-8
Electrical ……………………………… 1-8
Fluid Requirements Harley-Davidson Oil ……………………… 1-9
Harley-Davidson Chain Grease,
Chain Saver, Chain Spray β’……………….. 1-9
Gasoline ………………………………. 1-9
Brake Fluid …………..β’……………….. 1-9
Harley-Davidson/Loctite Products ……………. 1-9
Locating Troubles Engine ……………………………….. 1 -11
Lubrication System ……………β’……….. 1-12
Electrical System ……..β’………………. 1-13
Carburetor ………….β’……………….. 1-13
Transmission ………….β’……………… 1-13
Clutch ……………………….. ……… 1-13
Brake ………………….. , …………… 1-14
SECTION 2 Β· CHASSIS
Drive Chains ………………………………… 2-1
Wheels General ……………………………….. 2-5
Check List …………..β’…..β’………….. 2-5
Front Wheel ………….β’……………….. 2-5
Rear Wheel …………………………….. 2-6
Wheel Hubs ……………….β’………….. 2-6
Spoking Wheelsβ’ 16 Inch ………………….. 2-9
Spoking Wheels – 1 9 Inch_ …………………. 2-10
Truing Spoked Wheel ….. ……………….. 2-11
Checking Cast Rim Runout ………………… 2-13
Tires …………………… _-………….. 2-14
Handlebar Throttle Control General ………………………………. 2-15
Frame General ………………………………. 2-17
Β· Forks Page No.
General ………………………………. 2-19
FL Front Fork …… : ……………………. 2-23
FX Front Fork ………………………….. 2-24
Straightening Fork Tubes …………………. 2-27
Rear Shock Absorber ……………..β’……. 2 -29
Rear Fork ………………………β’……. 2-30
Brakes General ………………….β’………….. 2-33
Rear Brake Pedal Adjustment ……………… 2-33
Disc Brake Calipers ……………………… 2-34
Rear Brake Master Cylinder ……………….. 2-38
Seat Solo Saddle …………………………… 2-39
Comfort Flex Seat ………………………. 2-40
Tools ………………………………. 2-43
SECTION 3 Β· ENGINE
General Specifications ……..β’……β’……………. 3-1
Description …………………………….. 3-1
Lubrication …………………………….. 3 -2
Repair and Diagnostic ProcedureΒ· ……………. 3-4
Cylinder Head Removing ………………….. , ………… 3-7
Disassembling ………………………….. 3-7
Cleaning and Inspection …………………… 3.7
Repairing Rocker Arms and Bushings …………β’ 3-7
Replacing Valve Guides …………………… 3-9
Reconditioning or Replacing Vavle Seats ………. 3-9
Grinding Valve Faces and Seats …………….. 3.9
Lapping Valve Faces and Seats …………….. 3-10
Installing and Adjusting Push Rods …………. 3-11
Checking Push Rod Adjustment ……………. 3-11
Cylinder and Piston Disassembling Cylinder and Piston …………. 3-13
Cleaning and Inspecting ………………….. 3-13
Refinishing Cylinders …………β’………… 3-13
Fitting Pi.ston Rings …………………….. 3-14
Piston Pin Bushing …………..β’……β’….. 3-16
Assembling Cylinder and Piston ……………..3 -17
Gearcase Oil Pump …………………………β’….. 3-19
Valve Tappets and Guides ………………… 3-21
Gearcase Cover and Timing Gears ……..β’….. 3-22
Crankcase General ……………………β’………… 3-27
Disassembling Crankcase ………………… 3-27
Flywheels ………………….β’………… 3-28
Assembling Crankcase ………..β’………… 3-34
Fuel System Carburetor ……………………………. 3-37
Air Cleaner ……………………………. 3-43
Fuel Tank …………………………….. 3-45
Fuel Supply Valve ………………………. 3-45
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
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