1978-1980 HARLEY DAVIDSON FL FX SERVICE MANUAL

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1978-1980 HARLEY DAVIDSON FL FX SERVICE MANUAL – PDF DOWNLOAD

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1978-1980 HARLEY DAVIDSON FL FX SERVICE MANUAL – PDF DOWNLOAD

• Greetings and thanks for helping us with our own vintage American motorcycle restoration projects.
• We hope this manual will assist you with yours. Our personal recommendation is to take this CD to your local office supply store and have a paper copy printed out for use on your work bench.
• Then save a format copy on your computer & store the original CD in a safe place.
• I have found that this is also a nice way to carry your manuals on road trips….
• just so they wont be needed (kind of like taking an umbrella so it wont rain).
• You can even put them on a USB jump-drive.

TABLE OF CONTENTS:

1978-1980 HARLEY DAVIDSON FL FX SERVICE MANUAL – PDF DOWNLOAD

S_peci?icatlons
D1mens1ons ……………………………. 1-1
Capacities …………………………….. 1-1
Engine ………………………………… 1-1
Vehicle Identification …………………….. 1-1
Transmission …………………………… 1-2
Tire Data ………………………….•….. 1-2
SSeervrviciincge a New Motorcycle ………………….1 -3
Regular Service Intervals ………•…………. 1-4
Torque Requirements Wheels ……•……………..•………..•. 1-7
Brakes ……………………………..•… 1-7
Forks ……………….. ……………….. 1-7
Handlebar ………………•…………….. 1-7
Engine …………•…………•…………. 1-7
Transmission ………•……………•……. 1-8
Electrical ……………………………… 1-8
Fluid Requirements Harley-Davidson Oil ……………………… 1-9
Harley-Davidson Chain Grease,
Chain Saver, Chain Spray •……………….. 1-9
Gasoline ………………………………. 1-9
Brake Fluid …………..•……………….. 1-9
Harley-Davidson/Loctite Products ……………. 1-9
Locating Troubles Engine ……………………………….. 1 -11
Lubrication System ……………•……….. 1-12
Electrical System ……..•………………. 1-13
Carburetor ………….•……………….. 1-13
Transmission ………….•……………… 1-13
Clutch ……………………….. ……… 1-13
Brake ………………….. , …………… 1-14
SECTION 2 · CHASSIS
Drive Chains ………………………………… 2-1
Wheels General ……………………………….. 2-5
Check List …………..•…..•………….. 2-5
Front Wheel ………….•……………….. 2-5
Rear Wheel …………………………….. 2-6
Wheel Hubs ……………….•………….. 2-6
Spoking Wheels• 16 Inch ………………….. 2-9
Spoking Wheels – 1 9 Inch_ …………………. 2-10
Truing Spoked Wheel ….. ……………….. 2-11
Checking Cast Rim Runout ………………… 2-13
Tires …………………… _-………….. 2-14
Handlebar Throttle Control General ………………………………. 2-15
Frame General ………………………………. 2-17
· Forks Page No.
General ………………………………. 2-19
FL Front Fork …… : ……………………. 2-23
FX Front Fork ………………………….. 2-24
Straightening Fork Tubes …………………. 2-27
Rear Shock Absorber ……………..•……. 2 -29
Rear Fork ………………………•……. 2-30
Brakes General ………………….•………….. 2-33
Rear Brake Pedal Adjustment ……………… 2-33
Disc Brake Calipers ……………………… 2-34
Rear Brake Master Cylinder ……………….. 2-38
Seat Solo Saddle …………………………… 2-39
Comfort Flex Seat ………………………. 2-40
Tools ………………………………. 2-43
SECTION 3 · ENGINE
General Specifications ……..•……•……………. 3-1
Description …………………………….. 3-1
Lubrication …………………………….. 3 -2
Repair and Diagnostic Procedure· ……………. 3-4
Cylinder Head Removing ………………….. , ………… 3-7
Disassembling ………………………….. 3-7
Cleaning and Inspection …………………… 3.7
Repairing Rocker Arms and Bushings …………• 3-7
Replacing Valve Guides …………………… 3-9
Reconditioning or Replacing Vavle Seats ………. 3-9
Grinding Valve Faces and Seats …………….. 3.9
Lapping Valve Faces and Seats …………….. 3-10
Installing and Adjusting Push Rods …………. 3-11
Checking Push Rod Adjustment ……………. 3-11
Cylinder and Piston Disassembling Cylinder and Piston …………. 3-13
Cleaning and Inspecting ………………….. 3-13
Refinishing Cylinders …………•………… 3-13
Fitting Pi.ston Rings …………………….. 3-14
Piston Pin Bushing …………..•……•….. 3-16
Assembling Cylinder and Piston ……………..3 -17
Gearcase Oil Pump …………………………•….. 3-19
Valve Tappets and Guides ………………… 3-21
Gearcase Cover and Timing Gears ……..•….. 3-22
Crankcase General ……………………•………… 3-27
Disassembling Crankcase ………………… 3-27
Flywheels ………………….•………… 3-28
Assembling Crankcase ………..•………… 3-34
Fuel System Carburetor ……………………………. 3-37
Air Cleaner ……………………………. 3-43
Fuel Tank …………………………….. 3-45
Fuel Supply Valve ………………………. 3-45

PLEASE NOTE:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
• No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
• Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
• So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com

SK