2014 Arctic Cat ZR XF M 4 STROKE ATV Service Manual – PDF DOWNLOAD

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2014 Arctic Cat ZR XF M 4 STROKE ATV Service Manual

2014 ARCTIC CAT ZR XF M 4 STROKE ATV SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Contents:

2014 Arctic Cat ZR XF M 4 STROKE ATV Service Manual

General Information……………………………………………… 2
Snowmobile Identification …………………………………………. 2
Recommended Gasoline and Oil ……………………………….. 2
Engine Break-In ………………………………………………………. 2
Drive Belt Break-In…………………………………………………… 3
Genuine Parts …………………………………………………………. 3
Varying Altitude Operation ………………………………………… 3
Preparation For Storage……………………………………………. 5
Preparation After Storage …………………………………………. 5
After Break-In Checkup/Checklist ………………………………. 6
Engine Specifications……………………………………………….. 6
Electrical Specifications ……………………………………………. 7
Drive System Specifications………………………………………. 8
Drive Clutch/Driven Clutch-Related Specifications ……….. 8
Drive System Components ……………………………………….. 8
Chain Case Performance Calibrations………………………… 9
Track Specifications ……………………………………………….. 10
Suspension Specifications ………………………………………. 10
Torque Conversions …………………………………………………11
Torque Specifications ……………………………………………….11
Steering and Body ……………………………………………… 12
Steering Post…………………………………………………………. 12
Ski ……………………………………………………………………….. 16
Ski Wear Bar…………………………………………………………. 17
Spindle …………………………………………………………………. 17
Steering Tie Rod ……………………………………………………. 17
Ski Alignment ………………………………………………………… 19
A-Arms…………………………………………………………………. 20
Ski Shock Absorber ……………………………………………….. 21
Sway Bar (ZR/XF)………………………………………………….. 22
Front Bumper ………………………………………………………… 22
Seat Assembly ………………………………………………………. 22
Seat Cushion ………………………………………………………… 23
Taillight/Brakelight Assembly …………………………………… 23
Rear Bumper/Snowflap…………………………………………… 23
Windshield/Console/Headlight …………………………………. 24
Headlight Bulb……………………………………………………….. 25
Adjusting Headlight Aim …………………………………………. 25
Engine ……………………………………………………………….. 27
Engine Removing Installing – 5000/9000 …………………… 27
Engine Removing Installing – 7000 …………………………… 43
Engine Servicing – 5000/9000………………………………….. 50
Assembly Schematic – 5000/9000 ……………………………. 73
Engine Servicing – 7000………………………………………….. 76
Troubleshooting Engine ………………………………………….. 96
Engine-Related Items …………………………………………. 98
Water Pump ………………………………………………………….. 98
Pressure Testing Engine ……………………………………….. 101
Checking Compression…………………………………………. 101
5000/9000 …………………………………………………………… 101
Testing Oil Pressure……………………………………………… 103
Liquid Cooling System (5000/9000)………………………… 104
Liquid Cooling System (7000)………………………………… 105
Cooling System Schematics ………………………………….. 106
Air Silencer (5000) ……………………………………………….. 108
Air Silencer (7000) ……………………………………………….. 108
Air Silencer (9000) ……………………………………………….. 108
Turbocharger/Intercooler (9000) …………………………….. 108
Fuel Systems ……………………………………………………. 113
Fuel System…………………………………………………………. 113
Individual Components ………………………………………….. 113
Self-Diagnostic System/Codes ……………………………….. 116
Fuel Pressure Regulator…………………………………………117
Throttle Body Assembly…………………………………………. 117
Throttle Cable ……………………………………………………….123
Fuel Filter……………………………………………………………..123
Fuel Pump ……………………………………………………………124
Troubleshooting …………………………………………………….127
Gas Tank ……………………………………………………………..127
Electrical Systems …………………………………………….128
Ignition System ……………………………………………………..128
Throttle Position Sensor …………………………………………128
Electrical Resistance Tests (5000/9000)……………………130
Electrical Resistance Tests (7000)……………………………131
Voltage Regulator Tests………………………………………….131
Testing Fuel Gauge Sender…………………………………….132
Emergency Stop Switch………………………………………….132
Starter Relay Solenoid……………………………………………132
Fuse…………………………………………………………………….133
Ignition Switch ………………………………………………………133
Starter Motor…………………………………………………………133
Troubleshooting Electric Start………………………………….137
Magneto……………………………………………………………….137
Brakelight Switch …………………………………………………..140
Headlight Dimmer Switch ……………………………………….140
Testing Handlebar Warmer Elements ………………………141
Testing Thumb Warmer Element ……………………………..141
Testing Handlebar Warmer/Thumb Warmer Switch…….141
Testing Seat Heater Switch …………………………………….141
Testing Speedometer Sensor ………………………………….142
Testing Gear Position Switch…………………………………..142
Testing Shift Switch ……………………………………………….142
Testing Shift Actuator……………………………………………..143
Voltage/Resistance Chart – Air Temperature ……………..143
Voltage/Resistance Chart – Coolant Temperature ………143
Wiring Diagrams
Drive Train/Track/Brake Systems ……………………….144
Drive Belt ……………………………………………………………..144
Drive Clutch ………………………………………………………….145
Driven Clutch ………………………………………………………..146
Drive Clutch/Driven Clutch ……………………………………..148
Drive Train ……………………………………………………………149
Drive Sprockets …………………………………………………….155
Track Tension ……………………………………………………….157
Track Alignment…………………………………………………….158
Brake System (Hydraulic)……………………………………….159
Brake Lever/Master Cylinder Assembly ……………………164
Troubleshooting Track ……………………………………………165
Troubleshooting Hydraulic Brake System………………….166
Troubleshooting Drive Clutch/Driven Clutch………………167
Suspension……………………………………………………….168
Suspension Setup Basics……………………………………….168
Servicing Suspension …………………………………………….173
Rebuilding/Recharging Fox Air Shocks …………………….188
Servicing Fox Float X EVOL Front Shock Absorbers ….193
Servicing Mono-Tube Shock Absorbers ……………………210
Pressurizing Rebuildable Shocks …………………………….215

Description:

2014 Arctic Cat ZR XF M 4 STROKE ATV Service Manual

• This Arctic Cat Service Manual contains service and maintenance information for certain Model Year 2014 Arctic Cat Snowmobiles (see cover). The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections.
• The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
• The service technician should become familiar with the operation and construction of the components or systems by carefully studying the complete manual.
• This will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information.
• The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in snowmobile-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile.
• The symbol  NOTE: identifies supplementary information worthy of particular attention. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
• Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]