2015 Arctic Cat 500 550 700 1000 TBX TRV MUD PRO ATV Service Manual – PDF DOWNLOAD

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2015 Arctic Cat 500 550 700 1000 TBX TRV MUD PRO ATV Service Manual

2015 ARCTIC CAT 500 550 700 1000 TBX TRV MUD PRO ATV SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Contents:

2015 Arctic Cat 500 550 700 1000 TBX TRV MUD PRO ATV Service Manual 

General Information ……………………………………………….. 2
General Specifications………………………………………….. 2
Torque Specifications……………………………………………. 2
Torque Conversions (ft-lb/N-m)………………………………. 3
Gasoline – Oil – Lubricant………………………………………. 4
Genuine Parts……………………………………………………… 4
Preparation For Storage ……………………………………….. 4
Preparation After Storage……………………………………… 5
Periodic Maintenance……………………………………………… 6
Lubrication Points ………………………………………………… 6
Air Filter ……………………………………………………………… 6
Valve/Tappet Clearance………………………………………… 7
Testing Engine Compression…………………………………. 8
Spark Plug(s) ………………………………………………………. 9
Muffler/Spark Arrester ………………………………………….. 9
Engine/Transmission Oil – Filter …………………………….. 9
Liquid Cooling System………………………………………… 11
Front Differential/Rear Drive Lubricant ………………….. 12
Nuts/Bolts/Cap Screws……………………………………….. 13
Shift Lever…………………………………………………………. 13
Hydraulic Brake Systems…………………………………….. 13
Burnishing Brake Pads ……………………………………….. 16
Checking/Replacing V-Belt ………………………………….. 16
Steering/Frame/Controls……………………………………….. 18
Front Body Panel/Side Panels ……………………………… 18
Rear Body Panel/Rack………………………………………… 21
LCD Gauge……………………………………………………….. 22
Steering Post/Tie Rods……………………………………….. 22
Handlebar Grip ………………………………………………….. 26
Throttle Control ………………………………………………….. 27
Steering Knuckles………………………………………………. 28
Measuring/Adjusting Toe-Out ………………………………. 30
Shift Lever…………………………………………………………. 30
Front Rack ………………………………………………………… 30
Front Bumper Assembly ……………………………………… 31
Footrests…………………………………………………………… 31
Belly Panel………………………………………………………… 31
Exhaust System…………………………………………………. 31
Taillight Assembly ………………………………………………. 32
Seat …………………………………………………………………. 32
Side Storage Box (TBX) ……………………………………… 33
Cargo Box (TBX) ……………………………………………….. 34
Headlights/Taillight-Brakelight………………………………. 34
Troubleshooting …………………………………………………. 36
Engine/Transmission ……………………………………………. 37
Specifications (500) ……………………………………………. 37
Specifications (550/700/1000) ……………………………… 38
Troubleshooting …………………………………………………. 39
Removing Engine/Transmission (500) …………………… 41
Servicing Engine (500) ……………………………………….. 43
Installing Engine/Transmission (500) …………………….. 80
Removing Engine/Transmission (550/700) …………….. 82
Servicing Engine (550/700) …………………………………. 85
Installing Engine/Transmission (550/700) …………….. 124
Removing Engine/Transmission (1000) ……………….. 127
Servicing Engine (1000) ……………………………………. 131
Installing Engine/Transmission (1000) …………………. 174
Fuel/Lubrication/Cooling………………………………………177
Throttle Body…………………………………………………….177
Throttle Cable Free-Play …………………………………….179
Engine RPM (Idle)……………………………………………..180
Gas Tank ………………………………………………………….180
Oil Filter/Oil Pump……………………………………………..180
Testing Oil Pump Pressure………………………………….181
Oil Cooler (1000)……………………………………………….181
Liquid Cooling System ……………………………………….183
Troubleshooting …………………………………………………187
Electrical System …………………………………………………188
Battery……………………………………………………………..188
Accessory Receptacle/Connector ………………………..189
Brakelight Switch……………………………………………….189
Engine Coolant Temperature (ECT) Sensor…………..190
Fan Motor …………………………………………………………191
Power Distribution Module (PDM) ………………………..191
Ignition Coil ………………………………………………………191
EFI Sensors/Components …………………………………..192
Speed Sensor …………………………………………………..193
Electronic Power Steering (EPS) …………………………193
Ignition Switch …………………………………………………..195
Handlebar Control Switches………………………………..196
Drive Select Switch ……………………………………………196
Front Drive/Differential Lock Actuator……………………197
Stator Coil ………………………………………………………..197
Starter Relay …………………………………………………….198
Starter Motor …………………………………………………….198
Electronic Control Module (ECM)…………………………199
Fuel Pump/Fuel Level Sensor ……………………………..199
Regulator/Rectifier …………………………………………….201
Headlights ………………………………………………………..201
Taillight – Brakelight ……………………………………………201
Tilt Sensor ………………………………………………………..202
Throttle Position Sensor (TPS)…………………………….203
Gear Position Switch ………………………………………….204
RPM Limiter ……………………………………………………..205
EFI Diagnostic System……………………………………….205
Troubleshooting …………………………………………………210
Drive System/Brake System …………………………………211
Front Drive Actuator/Differential Lock……………………211
Front Differential ………………………………………………..212
Drive Axles ……………………………………………………….224
Rear Gear Case………………………………………………..227
Hub………………………………………………………………….231
Hand Brake Lever/Master Cylinder Assembly………..232
Hydraulic Brake Caliper………………………………………233
Troubleshooting Drive System……………………………..236
Troubleshooting Brake System…………………………….237
Suspension………………………………………………………….238
Shock Absorbers……………………………………………….238
Front A-Arms…………………………………………………….239
Rear A-Arms …………………………………………………….241
Wheels and Tires ………………………………………………243
Troubleshooting …………………………………………………244

Description:

2015 Arctic Cat 500 550 700 1000 TBX TRV MUD PRO ATV Service Manual 

• This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2015 Arctic Cat ATV models (see cover). The complete manual is designed to aid service personnel in service-oriented applications. Arctic Cat offers additional publications (when they become available) to aid in servicing other ATV models.
• To service models not included in this manual, please refer to the following publications: • 2015 90 Service Manual • 2015 150 Service Manual • 2015 300 DVX/Utility Service Manual • 2015 400 Service Manual • 2015 450 Service Manual • 2015 700 Diesel Service Manual • 2015 XC 450 Service Manual • 2015 XR 500/550/700 Service Manual This manual is divided into sections.
• Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
• This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
• The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
• The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV.
• The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct.
• Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]