2015 Arctic Cat XR ATV Service Manual – PDF DOWNLOAD

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2015 Arctic Cat XR ATV Service Manual

2015 ARCTIC CAT XR ATV SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Content:

2015 Arctic Cat XR ATV Service Manual

General Information ……………………………………………….. 2
General Specifications………………………………………….. 2
Torque Specifications……………………………………………. 2
Torque Conversions (ft-lb/N-m)………………………………. 3
Gasoline – Oil – Lubricant………………………………………. 3
Genuine Parts……………………………………………………… 4
Preparation For Storage ……………………………………….. 4
Preparation After Storage……………………………………… 5
Periodic Maintenance……………………………………………… 6
Lubrication Points ………………………………………………… 6
Air Filter ……………………………………………………………… 6
Valve/Tappet Clearance………………………………………… 7
Testing Engine Compression…………………………………. 7
Spark Plug ………………………………………………………….. 8
Muffler/Spark Arrester ………………………………………….. 8
Engine/Transmission Oil – Filter ……………………………… 9
Liquid Cooling System………………………………………… 10
Front Differential/Rear Drive Lubricant ………………….. 11
Nuts/Bolts/Cap Screws……………………………………….. 12
Shift Lever…………………………………………………………. 12
Hydraulic Brake Systems…………………………………….. 12
Burnishing Brake Pads ……………………………………….. 14
Checking/Replacing V-Belt ………………………………….. 14
Steering/Frame/Controls……………………………………….. 16
Front Body Panel/Side Panels/Rack ……………………… 16
Rear Body Panel/Rack………………………………………… 17
LCD Gauge……………………………………………………….. 18
Steering Post/Tie Rods……………………………………….. 18
Handlebar Grip ………………………………………………….. 21
Throttle Control ………………………………………………….. 22
Steering Knuckles………………………………………………. 23
Measuring/Adjusting Toe-Out ………………………………. 24
Shift Lever…………………………………………………………. 25
Front Bumper…………………………………………………….. 26
Belly Panel………………………………………………………… 26
Muffler………………………………………………………………. 26
Seat …………………………………………………………………. 27
Headlights/Taillights-Brakelights …………………………… 27
Troubleshooting …………………………………………………. 29
Engine/Transmission ……………………………………………. 30
Specifications (500) ……………………………………………. 31
Specifications (550/700) ……………………………………… 31
Troubleshooting …………………………………………………. 32
Removing Engine/Transmission …………………………… 34
Servicing Engine (500) ……………………………………….. 36
Servicing Engine (550/700) …………………………………. 74
Installing Engine/Transmission …………………………… 112
Fuel/Lubrication/Cooling …………………………………….. 114
Throttle Body …………………………………………………… 114
Throttle Cable Free-Play……………………………………. 115
Engine RPM (Idle) ……………………………………………. 115
Gas Tank…………………………………………………………. 115
Testing Oil Pump Pressure………………………………….116
Liquid Cooling System ……………………………………….117
Troubleshooting …………………………………………………119
Electrical System …………………………………………………120
Battery……………………………………………………………..120
Accessory Receptacle/Connector ………………………..121
Brakelight Switch……………………………………………….121
Engine Coolant Temperature (ECT) Sensor…………..122
Fan Motor …………………………………………………………122
Power Distribution Module (PDM) ………………………..123
Ignition Coil ………………………………………………………123
EFI Sensors/Components …………………………………..124
Speed Sensor …………………………………………………..125
RPM Limiter ……………………………………………………..125
Electronic Power Steering (EPS) …………………………126
Ignition Switch …………………………………………………..127
Handlebar Control Switches………………………………..128
Drive Select Switch ……………………………………………129
Front Differential Actuator System………………………..129
Stator Coil ………………………………………………………..129
Starter Relay …………………………………………………….130
Starter Motor …………………………………………………….131
Electronic Control Module (ECM)…………………………131
Fuel Pump/Fuel Level Sensor ……………………………..131
Regulator/Rectifier …………………………………………….133
Headlights ………………………………………………………..133
Taillights – Brakelights…………………………………………133
Ignition Timing…………………………………………………..134
Tilt Sensor ………………………………………………………..134
Throttle Position Sensor (TPS)…………………………….135
Gear Position Switch ………………………………………….136
EFI Diagnostic System……………………………………….137
Troubleshooting …………………………………………………142
Drive System/Brake System …………………………………143
Front Drive Actuator/Differential Lock……………………143
Front Differential ………………………………………………..144
Drive Axles ……………………………………………………….156
Rear Gear Case………………………………………………..158
Hub………………………………………………………………….159
Hand Brake Lever/Master Cylinder Assembly………..160
Hydraulic Brake Caliper………………………………………162
Troubleshooting Drive System……………………………..165
Troubleshooting Brake System…………………………….165
Suspension………………………………………………………….166
Shock Absorbers……………………………………………….166
Front A-Arms…………………………………………………….167
Rear A-Arms …………………………………………………….169
Rear Sway Bar ………………………………………………….171
Wheels and Tires ………………………………………………172
Troubleshooting …………………………………………………173

Description:

2015 Arctic Cat XR ATV Service Manual

• This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2015 Arctic Cat ATV models (see cover). The complete manual is designed to aid service personnel in service-oriented applications. Arctic Cat offers additional publications (when they become available) to aid in servicing other ATV models.
• For service models not included in this manual, please refer to the following publications: • 2015 90 Service Manual • 2015 150 Service Manual • 2015 300 DVX/Utility Service Manual • 2015 400 Service Manual • 2015 450 Service Manual • 2015 700 Diesel Service Manual • 2015 XC 450 Service Manual • 2015 Core/TRV/Mud Pro Service Manual This manual is divided into sections.
• Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
• This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
• The technician should use sound judgement when determining which procedures can be completed based on skill level and access to appropriate special tools. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information.
• The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV.
• The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct.
• Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]