2015 Arctic Cat ZR XF M 4000 6000 8000 ATV Service Manual – PDF DOWNLOAD

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2015 Arctic Cat ZR XF M 4000 6000 8000 ATV Service Manual

2015 ARCTIC CAT ZR XF M 4000 6000 8000 ATV SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Contents:

2015 Arctic Cat ZR XF M 4000 6000 8000 ATV Service Manual

General Information……………………………………………… 2
Snowmobile Identification …………………………………………. 2
Recommended Gasoline and Oil ……………………………….. 2
Engine Break-In ………………………………………………………. 2
Drive Belt Break-In…………………………………………………… 3
Genuine Parts …………………………………………………………. 3
Varying Altitude Operation ………………………………………… 3
Preparation For Storage……………………………………………. 4
Preparation After Storage …………………………………………. 5
After Break-In Checkup/Checklist ………………………………. 5
Engine Specifications……………………………………………….. 7
Crankshaft Runout/Repair Specifications…………………….. 7
Arctic Power Valve (APV) System Specifications …………. 8
Electrical Specifications ……………………………………………. 9
Drive System Specifications…………………………………….. 10
Drive Clutch/Driven Clutch-Related Specifications ……… 10
Drive System Components ……………………………………… 10
Chain Case Performance Calibrations………………………..11
Track Specifications ……………………………………………….. 13
Suspension Specifications ………………………………………. 13
Torque Conversions ……………………………………………….. 13
Torque Specifications ……………………………………………… 14
Steering and Body ……………………………………………… 15
Steering Post (ZR/XF)…………………………………………….. 15
Ski ……………………………………………………………………….. 19
Ski Wear Bar…………………………………………………………. 20
Spindle …………………………………………………………………. 20
Steering Tie Rod ……………………………………………………. 21
Ski Alignment ………………………………………………………… 22
A-Arms…………………………………………………………………. 24
Ski Shock Absorber ……………………………………………….. 25
Sway Bar (ZR/XF)………………………………………………….. 25
Front Bumper ………………………………………………………… 26
Seat Assembly (ZR/XF/M STD) ……………………………….. 26
Seat Assembly (M Sno Pro/HCR/LTD) ……………………… 26
Taillight/Brakelight Assembly …………………………………… 27
Rear Bumper/Snowflap…………………………………………… 27
Windshield/Console/Headlight …………………………………. 28
Headlight Bulb……………………………………………………….. 29
Adjusting Headlight Aim …………………………………………. 29
Engine ……………………………………………………………….. 30
Engine Removing/Installing – 4000 …………………………… 30
Assembly Schematic – 4000 ……………………………………. 34
Engine Removing/Installing – 6000 …………………………… 36
Assembly Schematic – 6000 ……………………………………. 42
Engine Removing/Installing – 8000 …………………………… 44
Assembly Schematic – 8000 ……………………………………. 50
Engine Servicing – 4000………………………………………….. 52
Engine Servicing – 6000………………………………………….. 67
Engine Servicing – 8000………………………………………….. 81
Troubleshooting Engine ………………………………………….. 98
Engine-Related Items ……………………………………….. 100
Water Pump – 4000………………………………………………. 100
Water Pump – 6000………………………………………………. 103
Water Pump – 8000………………………………………………. 106
Pressure Testing Engine ……………………………………….. 109
Liquid Cooling System ………………………………………….. 109
Cooling System Schematic ……………………………………..110
Recoil Starter ………………………………………………………..111
Arctic Power Valve (APV) System…………………………….112
Exhaust Controlled Timing (ECT) System …………………116
Fuel Systems ……………………………………………………. 118
EFI System ………………………………………………………….. 118
Individual Components ………………………………………….. 118
Self-Diagnostic System/Codes (4000)………………………122
Self-Diagnostic System/Codes (6000)………………………122
Self-Diagnostic System/Codes (8000)………………………122
Fuel Pressure Regulator…………………………………………123
Throttle Body Assembly………………………………………….123
Throttle Cable ……………………………………………………….124
Fuel Filter (6000) …………………………………………………..124
Fuel Pump ……………………………………………………………125
Troubleshooting …………………………………………………….127
Oil-Injection Pump (4000/8000)……………………………….128
Electric Oil Pump (6000)…………………………………………129
Gas Tank ……………………………………………………………..130
Electrical Systems …………………………………………….132
Ignition System ……………………………………………………..132
Throttle Position Sensor …………………………………………132
Electrical Resistance Tests……………………………………..134
Testing Electric Oil Pump (6000) ……………………………..136
Testing Voltage Regulator……………………………………….136
Chassis Control Unit (CCU)/Codes (4000)………………..137
Testing Oil Level Sensor…………………………………………137
Testing Fuel Gauge Sender…………………………………….138
Emergency Stop Switch………………………………………….138
Starter Relay Solenoid……………………………………………138
Fuse…………………………………………………………………….139
Ignition Switch ………………………………………………………139
Starter Motor…………………………………………………………139
Troubleshooting Electric Start………………………………….143
Ignition Timing ………………………………………………………143
Brakelight Switch …………………………………………………..144
Headlight Dimmer Switch ……………………………………….144
Testing Handlebar Warmer Elements ………………………145
Testing Thumb Warmer Element ……………………………..145
Testing Handlebar Warmer/Thumb Warmer Switch…….145
Testing Speedometer Sensor ………………………………….146
Testing Shift Switch ……………………………………………….146
Testing Servomotor/Potentiometer …………………………..146
Troubleshooting Servomotor …………………………………..148
Voltage/Resistance Chart – Air Temperature (8000) ……150
Voltage/Resistance Chart – Air Temperature (6000) ……150
Voltage/Resistance Chart – Coolant Temperature ………151
Drive Train/Track/Brake Systems ……………………….152
Drive Belt ……………………………………………………………..152
Drive Clutch ………………………………………………………….153
Driven Clutch ………………………………………………………..154
Drive Clutch/Driven Clutch ……………………………………..159
Drive Train ……………………………………………………………160
Drive Sprockets …………………………………………………….166
Track Tension ……………………………………………………….168
Track Alignment…………………………………………………….168
Brake System ……………………………………………………….169
Brake Lever/Master Cylinder Assembly ……………………174
Troubleshooting Hydraulic Brake System………………….175
Troubleshooting Track ……………………………………………176
Troubleshooting Drive Clutch/Driven Clutch………………177
Suspension……………………………………………………….178
Suspension Setup Basics……………………………………….178
Servicing Suspension …………………………………………….183
Wiring Diagrams………………………………………………..198

Description:

2015 Arctic Cat ZR XF M 4000 6000 8000 ATV Service Manual

• This Arctic Cat Service Manual contains service and maintenance information for certain Model Year 2014 Arctic Cat Snowmobiles (see cover). The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections.
• The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. The service technician should become familiar with the operation and construction of the components or systems by carefully studying the complete manual.
• This will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor. All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information.
• The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in snowmobile-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile.
• The symbol  NOTE: identifies supplementary information worthy of particular attention. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
• Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]