2016 Arctic Cat ALTERRA 500 550 700 ATV Service Manual – PDF DOWNLOAD

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2016 Arctic Cat ALTERRA 500 550 700 ATV Service Manual

2016 ARCTIC CAT ALTERRA 500 550 700 ATV SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Contents:

2016 Arctic Cat ALTERRA 500 550 700 ATV Service Manual – PDF DOWNLOAD

General Information/Foreword ………………………………… 2
Specifications ……………………………………………………… 2
Torque Specifications……………………………………………. 2
Torque Conversions (ft-lb/N-m)………………………………. 4
Gasoline – Oil – Lubricant………………………………………. 4
Preparation For Storage ……………………………………….. 5
Preparation After Storage……………………………………… 5
Periodic Maintenance/Tune-up………………………………… 6
Air Filter ……………………………………………………………… 6
Valve/Tappet Clearance………………………………………… 7
Testing Engine Compression…………………………………. 7
Spark Plug ………………………………………………………….. 8
Muffler/Spark Arrester ………………………………………….. 8
Engine/Transmission Oil – Filter ……………………………… 9
Front Differential/Rear Drive Lubricant ………………….. 10
Shift Lever…………………………………………………………. 10
Hydraulic Brake Systems…………………………………….. 11
Burnishing Brake Pads ……………………………………….. 13
Checking/Replacing V-Belt ………………………………….. 13
Steering/Body/Controls ………………………………………… 15
Front Body Panel/Side Panels/Rack ……………………… 15
Rear Body Panel/Rack………………………………………… 16
LCD Gauge……………………………………………………….. 17
Steering Post/Tie Rods……………………………………….. 17
Handlebar Grip ………………………………………………….. 20
Throttle Control ………………………………………………….. 20
Steering Knuckles………………………………………………. 21
Measuring/Adjusting Toe-Out ………………………………. 23
Shift Lever…………………………………………………………. 24
Front Bumper…………………………………………………….. 24
Belly Panel………………………………………………………… 25
Muffler………………………………………………………………. 25
Seat …………………………………………………………………. 25
Headlights – Taillights/Brakelights …………………………. 25
Troubleshooting …………………………………………………. 27
Engine/Transmission ……………………………………………. 28
Specifications ……………………………………………………. 28
Troubleshooting …………………………………………………. 29
Removing Engine/Transmission …………………………… 31
Servicing Engine (500) ……………………………………….. 33
Servicing Engine (550/700) …………………………………. 69
Installing Engine/Transmission …………………………… 109
Fuel/Lubrication/Cooling …………………………………….. 111
Throttle Body …………………………………………………… 111
Throttle Cable Free-Play……………………………………. 112
Gas Tank…………………………………………………………. 112
Oil Pump…………………………………………………………. 113
Liquid Cooling System………………………………………. 114
Troubleshooting ……………………………………………….. 116
Electrical System……………………………………………….. 117
Battery……………………………………………………………..117
Electronic Power Steering (EPS)………………………….118
Ignition Switch …………………………………………………..120
Ignition Coil ………………………………………………………121
Ignition Timing…………………………………………………..121
Accessory Receptacle/Connector ………………………..121
Switches…………………………………………………………..122
Fan Motor …………………………………………………………124
Front Differential Actuator System………………………..124
Lights……………………………………………………………….124
Power Distribution Module (PDM) ………………………..125
EFI Sensors/Components …………………………………..125
RPM Limiter ……………………………………………………..131
Stator Coil ………………………………………………………..131
Regulator/Rectifier …………………………………………….131
Starter Motor …………………………………………………….132
Starter Relay …………………………………………………….132
Electronic Control Module (ECM)…………………………133
EFI Diagnostic System……………………………………….133
Troubleshooting…………………………………………………138
Drive System/Brake System ……………………………….. 139
Front Drive Actuator/Differential Lock……………………139
Front Differential ………………………………………………..140
Drive Axles ……………………………………………………….151
Rear Gear Case ………………………………………………..153
Hub………………………………………………………………….154
Hand Brake Lever/Master Cylinder Assembly ………..156
Hydraulic Brake Caliper………………………………………157
Troubleshooting Drive System……………………………..160
Troubleshooting Brake System…………………………….160
Suspension………………………………………………………… 161
Shock Absorbers ……………………………………………….161
Front A-Arms…………………………………………………….162
Rear A-Arms …………………………………………………….164
Rear Sway Bar ………………………………………………….166
Wheels and Tires ………………………………………………167
Troubleshooting…………………………………………………168

Description:

2016 Arctic Cat ALTERRA 500 550 700 ATV Service Manual – PDF DOWNLOAD

• This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2016 Arctic Cat Alterra ATV models (see cover). The complete manual is designed to aid service personnel in service- oriented applications. This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
• This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine Arctic Cat ATV parts.
• They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage
•  Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]