2016 Arctic Cat Prowler HDX Service Manual – PDF DOWNLOAD

Description

2016 Arctic Cat Prowler HDX Service Manual

DESCRIPTION:

2016 Arctic Cat Prowler HDX Service Manual 

FOREWORD:

This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2016 Arctic Cat HDX. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.

• This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine Arctic Cat parts.
• They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol !WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage.
• Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.

TABLE OF CONTENTS:

2016 Arctic Cat Prowler HDX Service Manual 

General Information/Foreword 2
Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Gasoline – Oil – Lubricant 5
Preparation For Storage 5
Preparation After Storage 6
Periodic Maintenance/Tune-Up 7
Air Inlet Pre-Filter 7
Air Filter 7
Valve/Tappet Clearance 8
Testing Engine Compression 8
Spark Plug 9
Muffler/Spark Arrester 9
Engine/Transmission Oil – Filter 10
Front Differential – Rear Drive Lubricant 10
Driveshaft/Coupling 11
Headlight/Taillight-Brakelight 11
Shift Cable 12
Hydraulic Brake System 13
Burnishing Brake Pads 14
Checking/Replacing V-Belt 15
Steering/Body/Controls 17
Steering Wheel 17
Steering System 17
Steering Knuckles 21
Accelerator Pedal 23
Shift Lever 23
Shift Cable 23
LCD Gauge 24
Front Wheel Alignment 25
Front Fascia/Front Bumper 25
Hood 27
Front Fenders 28
Floor 28
Dashboard 29
Belly Panel 31
Muffler 31
Cargo Box 31
Taillight Assembly 32
Seat 33
Troubleshooting 33
Engine/Transmission 34
Troubleshooting 35
Removing Engine/Transmission 37
Servicing Engine (500) 40
Servicing Engine (700) 76
Installing Engine/Transmission 115
Fuel/Lubrication/Cooling 118
Throttle Body118
Gas Tank 119
Oil Pump 121
Liquid Cooling System 122
Troubleshooting124
Electrical System 125
Battery125
Electronic Power Steering (EPS)126
Ignition Switch 128
Ignition Coil 128
Ignition Timing129
Accessory Receptacle/Connector 129
Switches129
Fan Motor 131
Lights131
Power Distribution Module (PDM) 132
EFI Sensors/Components 132
RPM Limiter 138
Stator Coil 138
Regulator/Rectifier 138
Starter Motor 139
Starter Relay 139
Electronic Control Module (ECM)140
EFI Diagnostic System140
Troubleshooting144
Drive System 145
Front Drive Actuator 145
Front Differential 146
Drive Axles 157
Rear Gear Case 159
Hub161
Hydraulic Brake Caliper163
Universal Joints (Gen I)167
Troubleshooting Drive System169
Troubleshooting Brake System169
Suspension 170
Shock Absorbers 170
Front A-Arms171
Rear A-Arms 173
Wheels and Tires 174
Troubleshooting175

2016 ARCTIC CAT PROWLER HDX SERVICE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]