2016 Arctic Cat Wildcat X 4X Service Manual – PDF DOWNLOAD

Description

2016 Arctic Cat Wildcat X 4X Service Manual

DESCRIPTION:

2016 Arctic Cat Wildcat X 4X Service Manual 

FOREWORD:

This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2016 Arctic Cat Wildcat models (see cover). The complete manual is designed to aid service personnel in service- oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.

• This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary.
• When replacement of parts is necessary, use only genuine Arctic Cat parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol !WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death.
• A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.

TABLE OF CONTENTS:

2016 Arctic Cat Wildcat X 4X Service Manual 

General Information/Foreword 2
Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Drive Belt Break-In Procedure 4
Gasoline – Oil – Lubricant 4
Preparation For Storage 5
Preparation After Storage 5
Periodic Maintenance/Tune-Up 7
Air Filter 7
Valve/Tappet Clearance 8
Testing Engine Compression 9
Spark Plugs 9
Muffler/Spark Arrester 10
Engine/Transmission Oil – Filter 10
Front Differential – Rear Drive Lubricant 11
Driveshaft/Coupling 11
Headlight – Taillight/Brakelight 12
Shift Lever/Shift Cable 13
Hydraulic Brake System 13
Burnishing Brake Pads 15
Replacing V-Belt 15
Steering/Body/Controls 17
Hood 17
Front Bumper Assembly 17
Rear Body Panel 17
Steering Assembly 19
Steering Wheel 18
Steering Shaft 22
Steering Knuckles 25
Checking/Adjusting Front Wheel Alignment 26
Accelerator Pedal 27
Shift Lever 27
Shift Cable 28
LCD Gauge 28
Muffler 28
Cargo Box 29
Seats 29
Doors 30
Roof (X Limited) 30
Troubleshooting 32
Engine/Transmission 33
Troubleshooting 34
Removing Engine/Transmission 36
Top-Side Components 40
Removing Top-Side Components 40
Servicing Top-Side Components 44
Installing Top-Side Components 49
Left-Side Components 56
Removing Left-Side Components 56
Servicing Left-Side Components 58
Installing Left-Side Components 60
Right-Side Components 62
Removing Right-Side Components 63
Servicing Right-Side Components 64
Installing Right-Side Components 68
Center Crankcase Components 70
Separating Crankcase Halves 70
Disassembling Crankcase Half71
Servicing Center Crankcase Components 73
Assembling Crankcase Half80
Joining Crankcase Halves 81
Installing Engine/Transmission 83
Fuel/Lubrication/Cooling 87
Throttle Body 87
Gas Tank 88
Oil Pump89
Oil Cooler90
Liquid Cooling System90
Radiator 90
Thermostat 92
Fans92
Water Pump92
Troubleshooting 93
Electrical System94
Battery 94
Electronic Power Steering (EPS)95
Ignition Switch 97
Ignition Coil97
Ignition Timing 97
Accessory Receptacle/Connector 98
Switches 98
Fan Motor 99
Power Distribution Module (PDM) 100
EFI Sensor/Components 100
Stator Coil106
RPM Limiter106
Starter Motor 107
Starter Relay107
Engine Control Module (ECM)107
Regulator/Rectifier106
EFI Diagnostic System 108
Troubleshooting 113
Drive and Brake Systems 114
Front Drive Actuator114
Front Differential 115
Driveshaft (4X)127
Drive Axles 130
Rear Gear Case 133
Hub 138
Hydraulic Brake Caliper 140
Master Cylinder Assembly144
Troubleshooting Drive System146
Troubleshooting Brake System146
Suspension 147
Shock Absorbers 147
Front A-Arms 151
Rear Trailing Arms 153
Wheels and Tires155
Troubleshooting 156

2016 ARCTIC CAT WILDCAT X 4X SERVICE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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