2016 Geely NL-3 Service Manual – Complete Repair & Workshop Manual PDF

Description

2016 Geely NL-3 Service Manual

This is the complete repair and service manual for the 2016 Geely NL-3, covering the full range of systems, components and procedures used on the NL-3 model. Whether you are diagnosing an engine management fault, rebuilding a transmission, servicing the brake system or tracing an electrical problem, this manual provides the specifications, step-by-step procedures and diagnostic guidance needed to complete the job correctly.

File Details

• Manual Type: Service / Repair / Workshop Manual
• Brand: Geely
• Model: NL-3
• Model Year: 2016
• Language: English
• Page Count: 4,466
• File Format: PDF
• Publication Date: January 2016

Chapters Covered

• Overview — Identification Information, Vehicle Identification Number, Instructions on Repair, Precautions, Lifting and Supporting Positions
• Preparatory Work — Special Tools and Equipment
• Specifications of Repair — Torque Specifications, Repair Data, Service Limits
• JLD-4G20/24 Engine Control System — DTC Diagnostics, Component Removal and Installation, OCV Valve, Electronic Throttle, Sensors, Engine ECU
• JLE-4G18TDB Engine Control System — Electronic Fuel Injection, DTC Diagnostics, Component Removal and Installation
• Cooling System (JLD-4G20/24 and JLE-4G18TDB) — On-board Checks, Cooling Fan System, Thermostat, Water Pump, Radiator, Expansion Tank, Oil Cooler
• Intake System — Air Filter, Intake Manifold, Engine Intake Hose, Intake Pipe
• Exhaust System — Exhaust Manifold, Exhaust Pipe, Muffler, Three-Way Catalytic Converter
• Fuel System — Fuel Distribution Pipe, Fuel Pump, Fuel Filter, Fuel Tank, Fuel Pressure Testing
• Mechanical System — Engine Assembly, Timing Chain, Camshaft, Cylinder Head, Cylinder Block, Drive Belt, Engine Suspension
• Lubrication System — Engine Oil and Oil Filter, Oil Pan, Oil Pump and Oil Strainer, Oil Pressure Alarm
• Auxiliary Emission Control Device — Carbon Canister, Canister Solenoid Valve, PCV Valve, Oxygen Sensors
• Ignition System — Ignition Coil, Spark Plug, Diagnosis
• Starter System — Starter Motor, Starter Relay, Diagnosis
• Charging System — Alternator, Battery Cable, Battery, Battery Bracket
• DSI575F6 Automatic Transmission — DTC Table, Diagnostic Procedures, Initialization, Automatic Transmission Oil, Gear Switch, Gearshift Flexible Shaft, Gear Shifter Assembly, Transmission Assembly
• 6MTT250 Manual Transmission — Fault Symptoms, Transmission Oil, Reverse Lamp Switch, Neutral Switch, Gearshift Flexible Shaft, Gear Shifter Assembly, Transmission Assembly
• Clutch System — Clutch Hydraulic Fluid, Clutch Pedal and Master Cylinder, Clutch Assembly, Release Bearing
• Brake System — Notices, Fault Symptoms, Brake Fluid, Brake Pedal, Vacuum Booster, Brake Master Cylinder, Front Brake Caliper, Front Brake Hose, Rear EPB Integrated Caliper, Rear Brake Hose, Brake Pipe Assemblies
• Brake Control — ESP, ABS, EBD, TCS, VDC, HBA, HHC, HDC, RMI, DTC Table, Wheel Speed Sensors, EPB Diagnosis
• Suspension System — Front Subframe, Lower Swing Arm, Front Strut, Front Vibration Damper, Lower Ball Joint, Front Stabilizer Bar, Steering Knuckle, Front Wheel Hub, Rear Subframe, Rear Vibration Damper, Rear Stabilizer Bar, Rear Suspension Arms, Rear Axle Head Seat, Rear Wheel Hub
• Constant-Velocity Drive Shaft — Front and Rear Drive Shafts, Drive Shaft Assembly (4WD), Rear Main Reducer, Torque Manager, Oil Seals
• Power Takeoff System — PTO Component, Removal and Installation
• TPMS System — System Diagram, DTC Table, TPMS Controller Unit, TPMS Sensor
• Steering System — EPS, DTC Table, Steering Wheel, Electrical Power Steering Column, Intermediate Shaft, Mechanical Steering Gear
• Tire and Wheel — Tire and Wheel System, Wheel Removal and Installation, Spare Tire
• A/C System — Component Position, System Diagram, DTC Table, A/C Control Panel, A/C Pressure Switch, Air Purifier, A/C Host Assembly, Expansion Valve, Compressor, Blower, Condenser, A/C Pipes, Heater Core, Evaporator Core, Air Filter, Outdoor Temperature Sensor
• Audio Entertainment System — Component Position, System Diagram, DTC Table, Radio Cassette Player, LCD Screen, GPS Unit, GPS Antenna, Tweeter, Woofer, Antenna Amplifier, T-BOX, USB_AUX Box
• Cruise Control System — Component Position, System Diagram, DTC Table, Road Test, Main Cruise Control Switch
• Active Safety System — Adaptive Cruise, Front Camera, Millimeter-Wave Radar
• Emergency Power Supply — Power of Auxiliary Instrument Panel, Trunk Power
• Intelligent Entry & Start System — PEPS, DTC Table, PEPS Controller, Antennas, Electronic Steering Lock, Starter Switch
• Rearview Mirror — Electric Rearview Mirror Control System, Internal and External Rearview Mirrors, Regulating Switch
• Combination Instrument — System Diagram, Terminal, DTC Table, Combination Instrument Removal
• Lighting System
• Horn System
• Door Lock System
• Defrosting System
• Wiper and Washer System
• Windshield & Window Glass
• Sunroof System
• Parking Assist System
• Safety Control System — Airbag and SRS
• Seat Belt System
• Electrical Control System of Vehicle Body
• On-board Network — CAN Communication
• Front-end of Vehicle Body
• Door
• Instrument Panel
• Seats
• Interior Trim
• Rear-end of Vehicle Body
• Appearance of Vehicle

The 2016 Geely NL-3 Service Manual gives a technician everything required to service and repair the NL-3 from bumper to bumper. For each system, the manual follows a consistent structure: component position diagrams, on-board check procedures, DTC diagnosis with circuit schematics and step-by-step flow charts, removal and installation procedures with torque specifications, and reassembly checks. Engine coverage includes both the JLD-4G20/24 and JLE-4G18TDB powerplants, with detailed mechanical, fuel, ignition, cooling and emission sections. Transmission coverage includes the DSI575F6 six-speed automatic and the 6MTT250 six-speed manual, with gear ratio tables, initialization procedures, and complete disassembly and reassembly instructions.

Brake and safety system coverage is particularly extensive, including the ESP electronic stability program with ABS, EBD, TCS, VDC, HBA, HHC, HDC and RMI functions, the EPB electronic parking brake, and full DTC diagnosis with pin-by-pin terminal checks. The suspension section covers the complete front and rear subframe assemblies, while the steering section handles the electric power steering column with its torque and angle sensors. Electrical content spans the CAN bus networks, body control, combination instrument, PEPS intelligent entry and start system, TPMS, and the full A/C and audio systems.

Why This Manual Matters

The NL-3 uses advanced electronic systems throughout — electric power steering, electronic parking brake, adaptive cruise control, lane departure warning, TPMS, and a PEPS system with electronic steering lock. Diagnosing these systems without the correct DTC tables, terminal assignments, wiring schematics and initialization procedures wastes time and risks misdiagnosis. This manual provides the exact specifications, fault detection strategies, and component test procedures that Geely specifies for the NL-3, including component resistance values, solenoid and motor current ranges, actuator feedback voltages, and the complete learning procedures for the electronic throttle, speed sensor, and anti-theft system.

Mechanical procedures are equally detailed, with fastener sizes, tightening torques in metric and imperial units, pre-coated part handling instructions, and sequence diagrams for critical assemblies such as the cylinder head, main bearing caps, and connecting rod caps. Whether you are replacing a timing chain, rebuilding a transmission, servicing the EPB calipers, or tracing a CAN communication fault, this manual gives you the job-specific information to do it correctly.

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This 2016 Geely NL-3 Service Manual is delivered as an instant PDF download — no shipping, no waiting. Use it on any computer, tablet or smartphone, and print the pages you need for the workshop. With 4,466 pages covering every system on the NL-3, this manual supports the full range of repairs, from routine maintenance and diagnostics through complete engine, transmission and chassis overhaul.