2017 Hino COE J05E Engine Workshop Manual – 155, 195, 155h & 195h

Description

2017 Hino COE J05E Engine Workshop Manual – 155, 195, 155h & 195h

The 2017 Hino COE J05E Engine Workshop Manual – 155, 195, 155h & 195h is a detailed engine repair reference for Hino cab-over trucks using the J05E engine family. The manual identifies J05E-TP for diesel applications and J05E-UG for hybrid applications, and its vehicle identification information lists HINO 155, HINO 195, HINO 155h and HINO 195h model classes. It is built around workshop procedures rather than general owner information, with repair descriptions, component locations, inspection data, replacement and overhaul steps, standard values, service limits, tightening torques, special tools and system diagrams.

This 648-page Hino J05E workshop manual is especially useful when engine work goes beyond routine maintenance. It explains how the manual organizes troubleshooting, removal and installation, replacement, overhaul, assembly, inspection and adjustment work. The document also gives technicians the numerical references needed to judge component condition, including standard values, permissible limits and required actions. Hino diagnostic references such as HINO DX II appear where electronic system inspection is required.

J05E Engine and COE Truck Coverage

The vehicle identification section connects the J05E engine family with Hino COE configurations and shows the 2017 model-year code in the VIN structure. Engine classifications shown in the manual include J05E-TP (Diesel) and J05E-UG (HV). The model-class tables identify HINO 155, HINO 195, HINO 155h and HINO 195h, together with production-code, cab, wheelbase and brake-system information used for identification.

Before beginning engine repair, the manual explains how to identify the vehicle type, VIN structure, engine serial number and related production information. Safety instructions cover cab tilting, electrical systems, battery disconnection, welding precautions and workshop handling. General service guidance also covers bolt and nut identification, tightening methods, flare nuts and hoses, liquid gasket application and recommended lubricants.

Repair Data, Measurements and Procedures

A major strength of the 2017 Hino COE J05E Engine Workshop Manual is its combination of step-by-step work procedures with numerical service data. The standard-value section includes compression pressure, valve clearance, sensor values, fuel-system measurements, engine mechanical dimensions and wear limits, cooling-system checks, lubrication-system clearances, starting and charging data and turbocharger inspection limits. For example, the engine assembly data specifies compression pressure at 190 r/min and gives cold intake and exhaust valve-clearance values, while the engine-mechanical pages provide dimensions and limits for rocker arms, camshaft components, cylinder head, valves, timing gears, pistons, connecting rods, crankshaft, cylinder liner and cylinder block.

Procedural chapters then show how those values are used in workshop work. Engine removal and installation includes preparation, fluid draining, disconnecting fuel and power-steering lines, lifting arrangements, mounting procedures and post-installation checks. The compression-pressure procedure explains preparation, gauge attachment and measurement, while the valve-clearance section gives the adjustment sequence and tightening requirements. Throughout the manual, illustrated component locators and exploded views help identify parts and mounting points before disassembly.

Fuel-system coverage follows the path from the fuel tank and filters through the supply pump, common rail and injectors. Separate procedures cover 30-gallon and 33-gallon fuel-tank configurations, fuel sender inspection, engine-side and vehicle-side fuel filters, water-level warning switch, supply pump, injector, common rail and fuel cooler. The fuel-system diagram shows positive-pressure, negative-pressure and return paths, giving a clear overview before component-level work.

Electronic engine-control coverage includes the engine ECU, vehicle control ECU, engine speed main and sub sensors, accelerator pedal, block heater and multiple intake, exhaust and temperature sensors. The system block diagram maps ECU inputs and outputs, injector control, supply-pump control, EGR, variable-nozzle turbocharger control and exhaust-aftertreatment connections. Where applicable, inspection steps refer to HINO DX II for sensor or system checks.

The exhaust and emissions material is extensive. It covers the exhaust manifold and pipes, DEF-SCR and DPR assemblies, DPR cleaner inspection and maintenance, fuel addition valve, fuel cutoff valve, DEF pump, DEF injector, DEF tank, DCU, differential-pressure sensor, NOx sensors and exhaust temperature sensors. The manual also includes exhaust-brake and exhaust-brake magnetic-valve procedures. Cooling, lubrication, starting/charging and turbocharger chapters complete the engine-system coverage with component inspection, removal, replacement and overhaul information.

File Details

• Manual type: Workshop Manual
• Brand/model: Hino J05E
• Covered model classes: HINO 155, HINO 195, HINO 155h, HINO 195h
• Engine classifications: J05E-TP (Diesel), J05E-UG (HV)
• Manual numbers: S5-LJ05E07A (U.S.A.), S5-LJ05E08A (CANADA)
• Language: English
• Page count: 648 pages
• File format: PDF

Chapters Covered

• General Introduction
  • Vehicle type, model and VIN identification
  • Safety instructions and workshop readiness
  • Bolt, nut, flare fitting and hose tightening
  • Liquid gasket handling and recommended lubricants
• Standard Value
  • Engine control, fuel, emission and intake values
  • Engine mechanical standards, limits and tightening torques
  • Exhaust, cooling and lubrication specifications
  • Starting/charging and turbocharger inspection data
• Required Items
  • Special service tools and recommended tools
  • Measuring instruments and diagnostic equipment
  • Sealants, lubricants, cleaning materials and other preparation items
• Mounting and Dismounting the Engine
  • Compression-pressure measurement
  • Valve-clearance adjustment
  • Engine assembly removal, installation and post-installation checks
• Engine Control
  • System block diagram, engine ECU and vehicle control ECU
  • Engine speed sensors, accelerator pedal and block heater
  • Intake, pressure, temperature, NOx and DPR-related sensors
• Fuel System
  • Fuel-system diagram, 30-gallon and 33-gallon fuel tanks
  • Fuel sender, filters and water-level warning switch
  • Supply pump, injector, common rail and fuel cooler
• Emission Control
  • EGR valve and cooler
  • Closed ventilator
• Intake
  • Intake manifold, diesel throttle and intake pipe
  • Intercooler, stack duct and air cleaner
  • Intake temperature, boost pressure and air flow sensors
• Engine Mechanical
  • Head cover, rocker arm, camshaft, cylinder head and valve system
  • Crankshaft pulley, oil seals, flywheel and timing gears
  • Piston and connecting rod, crankshaft, cylinder liner and cylinder block
  • Engine mounting, glow plug and GCU
• Exhaust
  • Exhaust manifold, exhaust pipe and ATC exhaust pipe
  • DEF-SCR, DPR cleaner and aftertreatment fuel components
  • DEF pump, injector, tank, DCU, NOx and temperature sensors
  • Exhaust brake and exhaust brake magnetic valve
• Cooling
  • Cooling-system diagram, radiator, cap and reserve tank
  • Intercooler, thermostat, coolant pump, fan and fan clutch
  • Coolant temperature sensor
• Lubrication
  • Lubrication-system diagram, oil filter and oil cooler
  • Oil pump, pan, strainer and pressure switch
  • Oil level gauge and guide
• Starting/Charging
  • Starter
  • V-belt
  • 130A alternator
• Turbocharger
  • Component locator
  • Inspection and replacement of the turbocharger assembly

Taken together, these chapters give a technician a connected reference from identification and preparation through measurement, diagnosis, disassembly, component inspection, repair, reassembly and installation. The manual is not simply a collection of specifications: it links component diagrams, required tools, torque data, limits and illustrated work steps so repairs can be carried out against the procedures and values supplied for the J05E engine.

Use the Correct J05E Procedures at the Workbench

The 2017 Hino COE J05E Engine Workshop Manual – 155, 195, 155h & 195h supports major engine service as well as focused work on fuel injection, engine control, intake, EGR, DPR/DEF-SCR aftertreatment, cooling, lubrication, starting/charging and turbocharger systems. Having the correct component locations, inspection values, service limits, tightening torques and removal/installation sequences in one reference helps reduce guesswork during diagnosis and repair.

IMAGES PREVIEW

Delivery is by instant PDF download after purchase, with no shipping required. Open the manual on a computer, tablet or phone, and print the pages you want for workshop use. For technicians and owners working on the Hino J05E engine platform, this manual provides the repair procedures and service data needed to approach engine work systematically.