2018 Textron HAVOC X ALL TERRAIN VEHICLE Service and Repair Manual – PDF DOWNLOAD

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2018 Textron HAVOC X ALL TERRAIN VEHICLE Service and Repair Manual – PDF DOWNLOAD

FILE DETAILS:

2018 Textron HAVOC X ALL TERRAIN VEHICLE Service and Repair Manual – PDF DOWNLOAD

Language : English
Pages :232
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

2018 Textron HAVOC X ALL TERRAIN VEHICLE Service and Repair Manual – PDF DOWNLOAD

SAFETY INFORMATION
GENERAL 9
GENERAL OPERATION 9
MAINTENANCE 10
VENTILATION 10
GENERAL INFORMATION AND ROUTINE MAINTENANCE
VEHICLE IDENTIFICATION 11
STARTING THE VEHICLE WITH A DISCHARGED BATTERY 12
SERVICING THE VEHICLE 12
ROUTINE MAINTENANCE 12
POWERTRAIN MAINTENANCE 12
BRAKES 12
TIRES 13
LIGHT BULB REPLACEMENT 13
CARE AND CLEANING OF VEHICLE 13
Washing the Vehicle 13
Polishing the Vehicle 13
CANOPY AND WINDSHIELD 13
TRANSPORTING THE VEHICLE 14
PROLONGED STORAGE 14
Battery 14
Engine 14
HARDWARE 15
TORQUE SPECIFICATIONS 15
SAFETY
NOTICES, CAUTIONS, WARNINGS AND DANGERS 17
IMPORTANT SAFETY WARNING 17
MODIFICATIONS TO VEHICLE 17
GENERAL MAINTENANCE 17
BEFORE SERVICING THE VEHICLE 17
LIFTING THE VEHICLE 19
Lifting Front of Vehicle 19
Lifting Rear of Vehicle 19
Lowering Vehicle 19
B
2 Repair and Service Manual
TABLE OF CONTENTS
664031
BODY
GENERAL 21
Painting 21
Repairing Scratches 21
Complete Panel Repair 21
Decal Replacement 21
Cowl Removal 22
Standard Brush Guard Removal 24
Premium Brush Guard Removal 25
Rocker Panel Removal 26
Side Panel and Rear Fender Liner Removal 26
Quarter Panel and Front Fender Liner Removal 26
Door Removal 27
Door Handle and Latch Assembly Removal 28
Striker Plate Removal 29
Floorboards 29
SEATING 30
Seat Assembly Removal 31
Seat Back Removal 31
Seat Bottom Removal 31
Seat Plate Removal 31
Seat Slider Removal 31
Seat Closeout and Center Console Removal 32
Center Console Removal 33
Air Filter Access Panel Removal 33
Seat Closeout Panel Removal 33
EXTENDED CAB 34
Cargo Tray Removal 35
Closeout Panel Removal 35
Extended Cab Door Removal 35
Skid Plate Removal 36
FRAME
GENERAL 40
Dash Support Removal 40
Hand Hold Removal 40
B
TABLE OF CONTENTS
664031 Repair and Service Manual 3
Front Shock Tower Brace Removal 40
Rear Shock Tower Brace Removal 41
Seat Frame Removal 43
B-Pillar Crossmember Removal 43
ROLLOVER PROTECTION SYSTEM (ROPS)
Removing the ROPS as a Complete Unit 46
INSTALLING ROPS COMPONENTS 46
ROPS Side Tube Installation 46
ROPS Extended Cab Tubes Installation 46
Rear Cross-tube Installation 46
Front Cross-tube Installation 48
ROPS Cross Bar and Supports Installation 48
Tighten ROPS Hardware 48
SEATBELT INSTALLATION 49
TRUCK BED
TRUCK BED REMOVAL 54
Decal Replacement 54
WEATHER PROTECTION
GENERAL 57
CANOPY 57
Installing Canopy Mounting Brackets 57
Installing Canopy Clamps 58
Installing the Canopy 59
WHEELS AND TIRES
WHEEL AND TIRE SERVICE 61
Tire Tread Depth 61
Tire Repair 61
Tire Replacement 62
Wheel Removal 62
Wheel Installation 62
BRAKES
MAINTENANCE 66
Daily Brake Performance Inspection 66
B
4 Repair and Service Manual
TABLE OF CONTENTS
664031
Brake System Inspection 66
Brake Fluid 66
MASTER CYLINDER 67
Master Cylinder Replacement 67
Brake Pad Replacement 68
Rotor Replacement 69
BLEEDING AND FLUSHING 70
Bleeding 70
Bleeding Sequence 70
Flushing the Brake System 71
BRAKE AND ACCELERATOR PEDALS 71
Brake Pedal Removal And Installation 71
Accelerator Pedal Removal 72
FRONT CV SHAFT, SUSPENSION AND STEERING
FRONT SUSPENSION 76
Maintenance 76
Wheel Bearing Test 76
Front Hub Removal 76
Front Spindle Removal 77
FRONT AXLE 79
CV Shaft Replacement 79
CV Joint Boot Replacement 79
Front Strut Assembly Replacement 79
Lower Control Arm Assembly Replacement 80
Upper Control Arm Assembly Replacement 81
Stabilizer Bar Removal 82
FRONT DIFFERENTIAL 82
Front Differential Oil Check 82
Front Differential Oil Replacement 83
Front Differential Replacement 83
STEERING 84
Steering Wheel Replacement 85
Steering Column Removal 86
Electric Power Assist System (EPAS) 87
Steering Rack Replacement 88
B
TABLE OF CONTENTS
664031 Repair and Service Manual 5
Rack Ball Joint Replacement 88
MAINTENANCE 88
Wheel Alignment 88
STEERING WHEEL 89
SHOCK ADJUSTMENT 90
REAR AXLE AND SUSPENSION
REAR SUSPENSION 94
Maintenance 94
Wheel Bearing Test 94
Hub Removal 94
Rear Spindle Removal 95
CV Shaft Replacement 96
CV Joint Boot Replacement 96
Rear Strut Assembly Replacement 97
Lower Control Arm Assembly Replacement 97
Upper Control Arm Assembly Replacement 98
Stabilizer Bar Removal 98
REAR DIFFERENTIAL 99
Oil Change 99
Rear Differential Oil Check 99
Rear Differential Oil Replacement (Upper Chamber) 99
Rear Differential Oil Replacement (Lower Chamber) 100
Rear Differential Replacement 101
Adjusting the Shift Lever Cable 104
CONTINUOUSLY VARIABLE TRANSMISSION (CVT)
GENERAL 107
CLUTCHES 107
Primary Clutch 107
Secondary Clutch 107
Increased Load 107
Equilibrium 107
CVT BELT 109
CVT Belt Break-in 109
CVT Belt Inspection 109
CVT Belt Replacement 109
B
6 Repair and Service Manual
TABLE OF CONTENTS
664031
Primary Clutch Removal 109
Primary Clutch Installation 110
Secondary Clutch Removal 111
Secondary Clutch Installation 111
Draining the CVT 111
PROP-SHAFT
GENERAL 114
Prop-shaft Maintenance 114
Prop-shaft Removal 114
ENGINE
GENERAL 118
ENGINE DESCRIPTION 118
Engine Specifications 118
ENGINE BREAK-IN 118
ENGINE MAINTENANCE 118
ENGINE OIL 118
Engine Oil Type and Capacity 118
Checking the Engine Oil Level 118
CHANGING ENGINE OIL AND FILTER 119
Remove Engine Oil 119
Replace the Oil Filter 120
Refill Engine Oil 120
AIR FILTER MAINTENANCE 121
SPARK PLUGS 121
Spark Plug Inspection and Replacement 121
ENGINE COMPRESSION TEST 122
ENGINE REMOVAL 123
EXHAUST SYSTEM REMOVAL 125
AIR INTAKE
ENGINE AIR INTAKE 130
Air Filter Maintenance 130
Air Filter Housing Removal 130
COOLING SYSTEM
COOLING SYSTEM 134
B
TABLE OF CONTENTS
664031 Repair and Service Manual 7
Coolant 134
Reservoir Coolant Level 134
Radiator Coolant Level 134
Coolant Replacement 135
Coolant Reservoir Removal 135
Radiator and Cooling Fan 135
Radiator Removal 136
Thermostat and Water Pump 137
FUEL SYSTEM
GENERAL 140
FUEL 140
FUEL SYSTEM SERVICE 140
Fuel Pressure 140
Fuel Tank Removal 140
Fuel Pump Assembly 141
Carbon Canister Replacement 143
ELECTRICAL SYSTEM
MAIN HARNESS 145
Power Supply 145
Circuits and Controls 145
Testing Engine Starting Circuit 145
VOLTAGE TEST FOR BATTERY 146
BATTERY 146
Battery Cleaning 146
Battery Charging 146
Battery Storage 146
Battery Removal 147
LIGHTS 147
Headlight Bulb Replacement 147
Headlight Beam Adjustment 148
Brake Light Bulb Replacement 148
Information Display Removal 148
Engine Control Unit (ECU) 149
Voltage Regulator Removal 153
Solenoid Controller Removal 153
B
8 Repair and Service Manual
TABLE OF CONTENTS
664031
WIRING DIAGRAMS 154
FAULT TESTING
General 165
Voltmeter 165
Continuity Check 165
Testing a Switch for Continuity 165
Testing the Ignition System 165
Testing Fuses 165
DIAGNOSTICS 166
Display 1 – FAULTS – Engine 166
Display 2 – FAULTS – EPAS 166
Powertrain Performance 167
STARTER FAULT TESTING 169
SUSPENSION AND STEERING FAULT TESTING 169
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS CHART 173
SCHEDULED MAINTENANCE
Initial Service Requirements 177
Severe Use Conditions 177
SCHEDULED MAINTENANCE CHART 178
RECOMMENDED LUBRICANTS AND FLUIDS 180
REPLACEMENT OF MAINTENANCE ITEMS 180
APPENDIX A
FAULT CODES A
DIAGNOSTIC MANUAL A
EPAS FAULT CODES C
CAN E

S.M 12/24