2019 Textron Off Alterra TBX Mud Pro 700 Service Manual – PDF DOWNLOAD

Description

2019 Textron Off Alterra TBX Mud Pro 700 Service Manual – PDF DOWNLOAD

DESCRIPTION:

2019 Textron Off Alterra TBX Mud Pro 700 Service Manual – PDF DOWNLOAD

Foreword

This Textron Off Road Service Manual contains service, maintenance, and troubleshooting information for certain 2019 ATV models (see cover). The complete manual is designed to aid service personnel in service-oriented applications.

• This manual is divided into sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
• This service manual is designed primarily for use by a CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine parts.
• They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle.
• The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol  AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Textron Off Road constantly refines and improves its products, no retroactive obligation is incurred.

TABLE OF CONTENTS:

2019 Textron Off Alterra TBX Mud Pro 700 Service Manual – PDF DOWNLOAD

General Information/Foreword 2
Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Gasoline — Oil — Lubricant 4
Preparation for Storage 5
Preparation after Storage 5
Periodic Maintenance/Tune-Up 6
Air Filter 6
Valve/Tappet Clearance 7
Testing Engine Compression 7
Spark Plug 8
Muffler/Spark Arrester 8
Engine/Transmission Oil — Filter 9
Front Differential/Rear Drive Lubricant 10
Shift Lever 10
Hydraulic Brake Systems 11
Burnishing Brake Pads 13
Checking/Replacing V-Belt 13
Steering/Body/Controls 15
Front Body Panel/Side Panels 15
Rear Body Panel/Rack 18
LCD Gauge 19
Steering Post/Tie Rods 19
Handlebar Grip 22
Throttle Control 23
Steering Knuckles 24
Front Wheel Alignment 25
Shift Lever 26
Front Rack 26
Front Bumper Assembly 26
Footrests 27
Belly Panel 27
Muffler 27
Taillight Assembly 27
Seat 28
Side Storage Box (TBX) 28
Cargo Box (TBX) 28
Headlights — Taillight/ Brake Light 29
Troubleshooting 31
Engine/Transmission 32
Specifications 32
Troubleshooting 33
Removing Engine/Transmission 35
Servicing Engine 39
Installing Engine/Transmission 80
Fuel/Lubrication/ Cooling 84
Throttle Body 84
Throttle Cable Free-Play 85
Gas Tank 86
Oil Pressure 87
Liquid Cooling System 89
Troubleshooting 92
Electrical System 93
Battery 93
Electronic Power Steering (EPS) 94
Ignition Switch 96
Ignition Coil 97
Accessory Receptacle/Connector 97
Switches 98
Fan Motor 100
Front Drive/Differential Lock Actuator 100
Lights 100
Power Distribution Module (PDM) 101
EFI Sensors/Components 101
RPM Limiter 107
Stator Coil 108
Regulator/Rectifier 108
Starter Motor 108
Starter Relay 109
Electronic Control Module (ECM) 109
EFI Diagnostic System 109
Troubleshooting 115
Drive System/Brake System 116
Front Drive Actuator/Differential Lock 116
Front Differential 117
Universal Joint 129
Drive Axles 131
Rear Gear Case 134
Hub 137
Hand Brake Lever/Master Cylinder Assembly 138
Hydraulic Brake Caliper 140
Troubleshooting Drive System 143
Troubleshooting Brake System 143
Suspension 144
Shock Absorbers 144
Front A-Arms 145
Rear A-Arms 147
Wheels and Tires 148
Troubleshooting 149

2019 TEXTRON OFF ALTERRA TBX MUD PRO 700 SERVICE MANUAL – PDF DOWNLOAD:

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• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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