2018 Textron Off Road Wildcat XX Service Manual – PDF DOWNLOAD
DESCRIPTION:
2018 Textron Off Road Wildcat XX Service Manual – PDF DOWNLOAD
Foreword
This Service Manual contains service, maintenance, and troubleshooting information for the 2018 Wildcat XX. The complete manual is designed to aid service personnel in service-oriented applications.
- This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- This service manual is designed primarily for use by a CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools.
- NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine Textron Off Road parts.
- They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All Textron Off Road publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol !WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
- At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Textron Off Road constantly refines and improves its products, no retroactive obligation is incurred.
TABLE OF CONTENTS:
2018 Textron Off Road Wildcat XX Service Manual – PDF DOWNLOAD
General Information/Foreword 2
Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Drive Belt Break-In Procedure 4
Gasoline — Oil — Lubricant 4
Preparation for Storage 5
Preparation after Storage 6
Periodic Maintenance/Tune-Up 7
Air Filter 7
Spark Arrester 8
Valve/Tappet Clearance 8
Testing Engine Compression 8
Spark Plugs 9
Engine Oil — Filter 9
Front Differential — Transaxle Lubricant/Fluid 10
Headlight — Taillight — Brake Light 11
Hydraulic Brake System 14
Burnishing Brake Pads 15
Replacing V-Belt 15
Steering/Body/Controls 17
Hood/Rear Cargo Tray/Grille 17
Body Panels 18
Front Wheel Alignment 22
Shift Lever 23
Shift Cable 24
LCD Gauge 25
Exhaust System 25
Seats 27
Troubleshooting 29
Engine 30
Removing Engine 30
Installing Engine 33
Servicing 37
Disassembling 37
Servicing Components 42
Assembling 50
Assembly Schematic 58
Troubleshooting Engine 60
Servicing Clutch Components 62
Fuel/Lubrication/Cooling 68
Gas Tank 68
Oil Pump 69
Fuel Pump 69
Fuel/Vent Hoses 69
Liquid Cooling System 69
Radiator 70
Thermostat 72
Fans 72
Water Pump 73
Troubleshooting 75
Electrical System 76
Battery 76
Electronic Power Steering (EPS) 77
Ignition Switch 79
Ignition Coils 79
Accessory Receptacle/Connector 80
Switches 80
Fan Motors 82
Front Drive Actuator 83
Lights 83
Power Distribution Module (PDM) 85
EFI Sensors/Components 85
Starter Motor 91
Starter Relay 92
Alternator/Regulator/ Rectifier/Stator 93
Electronic Control Module (ECM) 95
Gauge Diagnostic Menu 95
Diagnostic Trouble Codes (DTC) 98
Troubleshooting 101
Drive and Brake Systems 102
Front Drive Coupler 102
Front Differential 105
Drive Axles 114
Transaxle 119
Driveshaft/Carrier Bearing 134
Hydraulic Brake Caliper (Front Shown) 138
Master Cylinder Assembly 140
Disc Brake 141
Troubleshooting 142
Suspension 143
Shock Absorbers 143
Front A-Arms 144
Rear Trailing Arms 148
Front Sway Bar 153
Rear Sway Bar 153
Wheels and Tires 154
Troubleshooting 155
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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