2019 ARCTIC CAT ZR XF M PANTERA NORSEMAN 3000 7000 9000 SERVICE MANUAL – PDF DOWNLOAD

Description

2019 ARCTIC CAT ZR XF M PANTERA NORSEMAN 3000 7000 9000 SERVICE MANUAL – PDF DOWNLOAD

DESCRIPTION:

2019 ARCTIC CAT ZR XF M PANTERA NORSEMAN 3000 7000 9000 SERVICE MANUAL – PDF DOWNLOAD

Foreword

NOTE: General specifications for each 2019 Arctic Cat Snowmobile can be accessed from the Arctic Cat Cat Tracker Dealer Communication System.

• NOTE: Some illustrations and photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
• This Arctic Cat Service Manual contains service and maintenance information for certain Model Year 2019 Arctic Cat Snowmobiles (see cover). The manual is designed to aid service personnel in service-oriented applications.
• This manual is divided into sections. The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
• The service technician should become familiar with the operation and construction of the components or systems by carefully studying the complete manual. This will assist the service technician in becoming more aware of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor.
• All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in snowmobile- related damage. Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile. The symbol  NOTE: identifies supplementary information worthy of particular attention.
• At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.

TABLE OF CONTENTS:

2019 ARCTIC CAT ZR XF M PANTERA NORSEMAN 3000 7000 9000 SERVICE MANUAL – PDF DOWNLOAD

General Information/Foreword 2
Snowmobile Identification 2
Recommended Gasoline and Oil 2
Engine Break-In 3
Drive Belt Break-In 3
Genuine Parts 3
Varying Altitude Operation 3
Preparation for Storage 5
Preparation after Storage 5
After Break-In Checkup/Checklist 6
Engine Specifications 7
Electrical Specifications 9
Drive System Specifications 9
Drive Clutch/Driven Clutch-Related Specifications 9
Drive System Components 9
Chain Case Performance Calibrations 10
Track Specifications 12
IFP Shock Specifications 12
Torque Conversions 12
Torque Specifications 12
Steering and Body 14
Steering Post 14
Ski (ZR/XF/Pantera) 15
Ski (Norseman) 16
Ski (XF HC/M) 17
Ski Wear Bar 17
Spindle (ZR/XF/Pantera/Norseman) 17
Spindle (XF HC/M) 18
Steering Tie Rod 18
Ski Alignment 20
A-Arms (ZR/XF/Pantera/Norseman) 21
A-Arms (XF HC/M) 22
Ski Shock Absorber 23
Sway Bar 24
Front Bumper 24
Seat Assembly (ZR/XF/Norseman/M) 24
Seat Assembly (Pantera) 25
Seat Cushion 25
Taillight/Brake Light Assembly (ZR/XF/M) 26
Taillight/Brake Light Assembly (Pantera) 26
Rear Bumper/Snowflap 26
Windshield/Console/ Headlight 27
Headlight Bulb 27
Adjusting Headlight Aim 28
Engine 29
Engine Removing/Installing (3000) 29
Engine Removing/Installing (7000) 38
Engine Removing/Installing (9000) 44
Engine Servicing (3000) 53
Engine Servicing (7000/9000) 77
Assembly Schematic (7000) 97
Assembly Schematic (9000) 99
Troubleshooting Engine 101
Engine-Related Items 103
Water Pump 103
Pressure Testing Engine 106
Checking Compression 106
Changing Oil/Filter 107
Testing Oil Pressure 110
Liquid Cooling System (3000/7000) 110
Liquid Cooling System (9000) 111
Cooling System Schematics 112
Heat Exchanger (9000) 114
Air Silencer 115
Turbocharger/Intercooler (9000) 117
Fuel Systems 121
Fuel System 121
Individual Components 121
Self-Diagnostic System/Codes 124
Fuel Pressure Regulator 125
Throttle Body Assembly 125
Throttle Cable 128
Fuel Pump 128
Gas Tank 129
Electrical Systems 131
Ignition System 131
Throttle Position Sensor 131
Electrical Resistance Tests (3000) 133
Electrical Resistance Tests (7000) 134
Voltage Regulator Tests 135
Testing Fuel Gauge Sender 135
Emergency Stop Switch 136
Starter Relay Solenoid 136
Fuse 136
Ignition Switch 136
Starter Motor 137
Troubleshooting Electric Start 141
Magneto 141
Brake Light Switch 143
Testing Headlight Dimmer Switch 143
Testing Handlebar Warmer Elements 143
Testing Thumb Warmer Element 143
Testing Handlebar Warmer/Thumb Warmer Switch 144
Testing Passenger Handwarmer Switch 144
Testing Passenger Handwarmer Elements 144
Testing Seat Heater Switches 144
Testing Speedometer Sensor 145
Testing Gear Position Switch 145
Testing Shift Switch 145
Testing Shift Actuator 145
Testing Heated Shield Outlet 145
Drive Train/Track/Brake Systems 146
Drive Belt 146
Drive Clutch 147
Driven Clutch 150
Drive Clutch/Driven Clutch 154
Drive Train 155
Drive Sprockets 160
Track Tension 162
Track Alignment 163
Brake System 164
Brake Lever/Master Cylinder Assembly 169
Troubleshooting Drive Clutch/Driven Clutch 170
Troubleshooting Track 171
Troubleshooting Hydraulic Brake System 171
Suspension 172
Suspension Setup Basics 172
Chassis and Skid Frame Mounting Locations 175
Servicing Suspension 178
FOX Air Shock 192
Servicing IFP Shock 193

2019 ARCTIC CAT ZR XF M PANTERA NORSEMAN 3000 7000 9000 SERVICE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]