2019 Harley-Davidson Street XG500/XG750/XG750A Service Manual PDF

Description

2019 Harley-Davidson Street XG500/XG750/XG750A Service Manual PDF DOWNLOAD

Description

This official Harley-Davidson 2019 Street Models Service Manual is built for technicians and serious DIY owners who want accurate procedures, specs, and diagnostic flow—without guessing. It’s organized by systems and includes detailed torque values, inspection intervals, troubleshooting, and full wiring information.

✅ Models Covered

• Street 500 (XG500)

• Street 750 (XG750)

• Street 750A (XG750A)

📑 Table of Contents (Neatly Categorized)

Foreword

• Manual layout / how to use this service manual

• Preparation for service / shop practices

• Tools & materials / disposal & recycling

Safety

• Safety messages, warnings/cautions, protective equipment

Maintenance

• Maintenance schedule

• Fuel & oil (oil level checks, oil & filter change)

• Tires (inspection/replacement)

• Cable/chassis lubrication

• Throttle cable adjust & lube

• Brake inspection + pad replacement

• Brake fluid check/flush

• Brake linkage adjustment

• Clutch check/adjust

• Fork rebuild & fork oil replacement

• Steering head bearings adjust/lube

• Radiator & coolant inspection/service

• Fuel lines/fittings inspection

• Jiffy stand inspection/lube

• Rear fork bearing inspection

• Drive belt & sprockets inspection/adjust

• Battery inspection/service

• Spark plug cleaning/inspection

• Storage procedures

• Troubleshooting (engine, lubrication, electrical)

Chassis

• VIN information

• Front/rear wheels, wheel runout, sealed wheel bearings, tire service & alignment

• Front/rear brake master cylinders & calipers

• Brake lines (ABS & non-ABS routing)

• ABS module + brake bleeding

• Front fork, steering head/fork stem & bracket, rear fork

• Belt guards, rear shocks, controls (clutch/throttle), handlebar, grips, mirrors

• Fenders, stands, foot controls, seat, brackets & guards (model-specific items included)

Engine

• Specs + service wear limits

• Engine oil flow / breather operation / oil pressure tests

• Troubleshooting (compression test, oil pressure test, smoking/oil consumption)

• Engine mounts

• Engine rebuild sequence + TDC procedures

• Cylinder head covers, cam sprocket & timing chain, cam timing

• Cylinder heads, rocker arms, camshaft, valves, chain guide

• Cylinders, pistons (including ring gap checks)

• Alternator/primary covers, balancer, crank gear, starter gear

• Oil pump, crankcase, crankshaft/connecting rods, bearings, oil strainer, oil nozzles

Drive & Transmission

• Specs + service wear limits

• Transmission operation / power flow

• Drive belt, output pulley, shifter shaft

• Clutch, drum & forks, transmission service + crankcase bearings

Fuel & Exhaust

• Air cleaner/backplate, breathers

• Fuel pressure test, fuel line/tank, fuel pump

• Vapor valve, IAC, TMAP sensor, injectors

• Induction module, intake leak test

• O2 sensors, mufflers, exhaust system

• California emissions purge components/canister/lines (where applicable)

Cooling System

• Coolant flow

• Diagnose & test (pressure cap/system test, freeze point, leak dye, gasket leak test)

• Coolant drain/fill

• Thermostat housing, coolant pump, overflow tank, hoses, ECT sensor, radiator

Electrical + Wiring

• Fuses/relays, power disconnect, starter/solenoid

• Alternator, voltage regulator, ignition switch

• Ignition coil, switch housings, speedometer

• Sensors (oil pressure, neutral, VSS/WSS, BAS, JSS)

• ECM, security system (PIN, fob assignment, siren/module service modes)

• Cooling fan

• Main/engine harness removal & install

• Wiring diagrams + connector end views/locations

• Glossary + unit/fluid/torque conversions

📄 File Details

Get the same procedures a dealer technician uses—torque specs, diagnostics, rebuild steps, and wiring diagrams all in one place. Download instantly and start fixing your Street 500/750 the right way today.