2019 Textron Off Road Wildcat Service Manual – PDF DOWNLOAD
DESCRIPTION:
2019 Textron Off Road Wildcat Service Manual – PDF DOWNLOAD
Foreword
This Service Manual contains service, maintenance, and troubleshooting information for the 2019 Wildcat X. The complete manual is designed to aid service personnel in service-oriented applications.
- This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by a CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
- The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine parts.
- They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol !WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle.
- The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because the manufacturer constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change
TABLE OF CONTENTS:
2019 Textron Off Road Wildcat Service Manual – PDF DOWNLOAD
General Information/Foreword 2
Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 5
Drive Belt Break-In Procedure 5
Gasoline — Oil — Lubricant 5
Preparation for Storage 6
Preparation after Storage 6
Periodic Maintenance/Tune-Up 7
Air Filter 7
Valve/Tappet Clearance 8
Testing Engine Compression 9
Spark Plugs 10
Muffler/Spark Arrester 10
Engine/Transmission Oil — Filter 10
Front Differential — Rear Drive Lubricant 11
Driveshaft/Coupling 12
Headlight — Taillight — Brake Light 12
Shift Lever/Shift Cable 13
Hydraulic Brake System 14
Burnishing Brake Pads 15
Replacing V-Belt 15
Steering/Body/Controls 18
Hood 18
Front Bumper Assembly 18
Rear Body Panel 18
Steering Wheel 19
Steering Assembly 20
Steering Shaft 23
Steering Knuckles 26
Checking/Adjusting Front Wheel Alignment 27
Accelerator Pedal 28
Shift Lever 28
Shift Cable 29
LCD Gauge 29
Muffler 29
Cargo Box 30
Seats 30
Doors 30
Roof (X Limited) 31
Troubleshooting 32
Engine/Transmission 33
Troubleshooting 34
Removing Engine/Transmission 36
Top-Side Components 40
Removing Top-Side Components 40
Servicing Top-Side Components 44
Installing Top-Side Components 49
Left-Side Components 56
Removing Left-Side Components 56
Servicing Left-Side Components 58
Installing Left-Side Components 60
Right-Side Components 62
Removing Right-Side Components 63
Servicing Right-Side Components 64
Installing Right-Side Components 69
Center Crankcase Components 71
Separating Crankcase Halves 71
Disassembling Crankcase Half 72
Servicing Center Crankcase Components 74
Assembling Crankcase Half 81
Joining Crankcase Halves 83
Installing Engine/Transmission 84
Fuel/Lubrication/Cooling 88
Throttle Body 88
Gas Tank 89
Oil Pump 90
Oil Cooler 91
Liquid Cooling System 91
Radiator 91
Thermostat 93
Fans 93
Water Pump 93
Troubleshooting 94
Electrical System 95
Battery 95
Electronic Power Steering (EPS) 96
Ignition Switch 98
Ignition Coil 98
Ignition Timing 98
Accessory Receptacle/Connector 99
Switches 99
Fan Motor 100
Lights 100
Power Distribution Module (PDM) 101
EFI Sensor/Components 101
RPM Limiter 107
Stator Coil 108
Regulator/Rectifier 108
Starter Motor 108
Starter Relay 109
Engine Control Module (ECM) 109
EFI Diagnostic System 109
Troubleshooting 115
Drive and Brake Systems 116
Front Drive Actuator 116
Front Differential 117
Drive Axles 129
Rear Gear Case 133
Hub 137
Hydraulic Brake Caliper 139
Master Cylinder Assembly 144
Troubleshooting Drive System 146
Troubleshooting Brake System 146
Suspension 147
Shock Absorbers 147
Front A-Arms 151
Limiter Straps 153
Rear Trailing Arms 155
Wheels and Tires 157
Troubleshooting 158
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- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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