2020 Harley-Davidson Trike Models Service Repair Manual Supplement PDF

Description

2020 Harley-Davidson Trike Models Service Repair Manual Supplement PDF DOWNLOAD

Description:

Product Overview:

This 2020 Harley-Davidson Trike service manual supplement (Part No. 94000742) is the definitive technical resource for technicians working on the FLHTCUTG Tri Glide Ultra, FLRT Freewheeler, and the FLHTCUTGSE CVO Tri Glide. Designed to be used alongside the Touring Main Manual, this document focuses exclusively on the specialized three-wheel chassis, drive system, and electrical configurations. Whether you are performing FLRT Freewheeler rear suspension adjustment or troubleshooting the Reverse Control Module (RCM), this manual provides factory-approved procedures.

Key Technical Coverage:

The manual is organized into identifying specific subsystems unique to the Trike platform, ensuring you have the correct data for Trike differential and axle housing service.

• Chassis & Bodywork

  • Trunk System: Removal, installation, and adjustment of Top and Side opening trunk doors, latch mechanisms, and weather seals.

  • Rear Suspension: Servicing the rear fork, panhard rod lateral alignment, and shock absorbers.

  • Parking Brake: Adjustment, pedal assembly, and cable routing.

  • Steering: Steering damper assembly and inspection.

• Drive & Transmission

  • Axle & Differential: Detailed steps for axle housing removal, differential bearing replacement, and drive belt tensioning.

  • Rear Wheels: Hub service, lug nut torque specifications, and wheel speed sensor (WSS) diagnostics.

• Electrical & Diagnostics

  • Reverse System: Complete Harley-Davidson electric reverse motor repair guides, including solenoid testing, RCM diagnostics, and current draw tests.

  • Lighting: LED headlamp and tail lamp diagnostics, including perimeter and luggage lighting.

  • FLHTCUTG Tri Glide Ultra Electrical Diagnostics: In-depth troubleshooting for the Boom! Box GTS, Wireless Headset Interface Module (WHIM), and TPMS.

  • Wiring Diagrams: Full schematics for Main Harness, Fairing, and Rear Lighting (DOM/HDI/JPN).

Detailed Table of Contents:

• Foreword & Safety

• Maintenance:

  • Regular Service Intervals (Engine Oil, Primary Chaincase, Trans).

  • Fastener Torque Values.

• Chassis:

  • Parking Brake Assembly.

  • Trunk Door (Top & Side Opening).

  • Rear Fork & Lateral Alignment.

  • Steering Damper Assembly.

• Engine:

  • Oil Cooler & Downtube Assembly.

  • Milwaukee-Eight 114 & 117 Specs.

• Drive & Transmission:

  • Axle Housing / Differential Service.

  • Drive Belt Replacement.

• Electrical:

  • Power Locks & Fuses.

  • Reverse Control System (Motor, Solenoid, RCM).

  • Heated Seat & Wireless Headset Diagnostics.

• Appendix A: Wiring & Connector Repair.

Technical Specifications:

File Details:

• Manual Name: 2020 Harley-Davidson Service Manual Supplement – Trike Models (94000742)

• Models Covered:

  • FLHTCUTG Tri Glide Ultra

  • FLHTCUTGSE CVO Tri Glide

  • FLRT Freewheeler

• Year: 2020

• Manual PDF Quality: High Definition, Fully Searchable Text, Vector Illustrations

• No. of Pages: 506 Pages