2021 Arctic Cat Prowler Pro ATV Service Manual – PDF DOWNLOAD

Description

2021 Arctic Cat Prowler Pro ATV Service Manual

2021 ARCTIC CAT PROWLER PRO ATV SERVICE MANUAL – PDF DOWNLOAD:

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Table Of Contents:

2021 Arctic Cat Prowler Pro ATV Service Manual

General Information/Foreword………………………………… 2
Specifications ……………………………………………………… 2
Torque Specifications …………………………………………… 3
Torque Conversions (ft-lb/N-m)………………………………. 4
Gasoline — Oil — Lubricant ………………………………….. 4
Preparation for Storage ………………………………………… 5
Preparation after Storage ……………………………………… 6
Periodic Maintenance/Tune-Up ……………………………….. 7
CVT Air Inlet………………………………………………………… 7
Engine Air Filter …………………………………………………… 7
Valve Clearance…………………………………………………. 10
Spark Plug ………………………………………………………….11
Muffler/Spark Arrester…………………………………………..11
Engine Oil — Filter ………………………………………………11
Front Differential Lubricant — Transaxle Fluid ……….. 12
Driveshaft/Coupling ……………………………………………. 13
Headlight — Taillight/Brake Light………………………….. 13
Shift Cable ………………………………………………………… 16
Hydraulic Brake System ……………………………………… 17
Burnishing Brake Pads ……………………………………….. 19
Checking/Replacing Drive Belt …………………………….. 20
Steering/Body/Controls ………………………………………… 23
Steering Wheel ………………………………………………….. 23
Steering System ………………………………………………… 23
Steering Knuckles………………………………………………. 30
Accelerator Pedal ………………………………………………. 32
Throttle Cable ……………………………………………………. 32
Shift Lever ………………………………………………………… 32
Shift Cable ………………………………………………………… 34
LCD Gauge……………………………………………………….. 36
Front Wheel Alignment ……………………………………….. 36
Hood ………………………………………………………………… 37
Front Fenders/Fender Flares……………………………….. 41
Doors ……………………………………………………………….. 45
Roof (Optional) ………………………………………………….. 45
Front Bumper (Optional)……………………………………… 45
Rear Bumper (Optional)………………………………………. 46
Dashboard (Mid/Upper) ………………………………………. 49
Dashboard (Lower)…………………………………………….. 50
Splash Panel …………………………………………………….. 52
Skid Plates………………………………………………………… 53
Muffler………………………………………………………………. 53
Cargo Box…………………………………………………………. 53
Seats ……………………………………………………………….. 55
Behind-the-Seat Storage Box Panel……………………… 57
Seat Base …………………………………………………………. 59
Troubleshooting …………………………………………………. 60
Engine …………………………………………………………………. 61
Removing Engine………………………………………………..61
Cylinder Head and Related Components………………..66
Removing Cylinder Head and Related Components…66
Servicing Left-Side Components……………………………85
Engine Block and Components……………………………..94
Installing Engine………………………………………………….96
Troubleshooting…………………………………………………100
Fuel/Lubrication/Cooling…………………………………….. 102
Throttle Body…………………………………………………….102
Gas Tank ………………………………………………………….102
Oil Filter/Oil Pump ……………………………………………..103
Liquid Cooling System ……………………………………….104
Troubleshooting…………………………………………………109
Electrical System…………………………………………………110
Battery…………………………………………………………….. 110
Electronic Power Steering (EPS) ………………………… 110
Ignition Switch ………………………………………………….. 112
Ignition Coils……………………………………………………..112
Accessory Receptacle/Connector ……………………….. 113
Switches………………………………………………………….. 113
Fan Motor………………………………………………………… 116
Lights………………………………………………………………. 116
Power Distribution Module (PDM) ……………………….. 117
EFI Sensors/Components ………………………………….. 118
Winch ………………………………………………………………124
Starter Motor …………………………………………………….125
Starter Relay …………………………………………………….126
Alternator/Regulator …………………………………………..127
Electronic Control Module (ECM)…………………………128
Gauge Diagnostic Menu……………………………………..128
Diagnostic Trouble Codes (DTC) …………………………131
Wiring Diagram………………………………………………….135
Troubleshooting…………………………………………………136
Drive System……………………………………………………… 137
Front Drive Actuator …………………………………………..137
Front Differential………………………………………………..138
Drive Axles ……………………………………………………….149
Driveshaft …………………………………………………………152
Transaxle………………………………………………………….153
Hub/Brake Disc …………………………………………………171
Hydraulic Brake Caliper………………………………………173
Troubleshooting Drive System …………………………….177
Troubleshooting Brake System……………………………177
Suspension………………………………………………………… 178
Shock Absorbers ……………………………………………….178
Front A-Arms …………………………………………………….180
Rear A-Arms……………………………………………………..183
Rear Knuckles…………………………………………………..185
Wheels and Tires ………………………………………………186
Troubleshooting…………………………………………………187

Description:

2021 Arctic Cat Prowler Pro ATV Service Manual

• This Service Manual contains service, maintenance, and troubleshooting information for the 2021 Prowler Pro model. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.
• When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by a basic level service technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
• The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine parts. They are precision-made to ensure high quality and correct fit.
• Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol !WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death.
• A CAUTION identifies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol  NOTE: identifies supplementary information worthy of particular attention. The symbol ? AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
• At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because products are constantly refined and improved, no retroactive obligation is incurred.

Please Note:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]