Allison MT3190EN 1000 Series™ 2000 Series™ 2000 MH Series 2400 Series™ S Mechanic’s Tips Manual – PDF DOWNLOAD

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Allison MT3190EN 1000 Series™ 2000 Series™ 2000 MH Series 2400 Series™ S Mechanic’s Tips Manual – PDF DOWNLOAD

FILE DETAILS:

Allison MT3190EN 1000 Series™ 2000 Series™ 2000 MH Series 2400 Series™ S Mechanic’s Tips Manual – PDF DOWNLOAD

Language : English
Pages : 56
Downloadable : Yes
File Type : PDF
Size: 1.58 MB

TABLE OF CONTENTS:

Allison MT3190EN 1000 Series™ 2000 Series™ 2000 MH Series 2400 Series™ S Mechanic’s Tips Manual – PDF DOWNLOAD

VOCATIONAL MODELS
MT3190EN
1000 EVS 2100 EVS 2200 EVS 2500 EVS
1000 HS 2100 HS 2200 HS 2500 HS
1000 MH 2100 MH 2200 MH 2500 MH
1000 PTS 2100 PTS 2200 PTS 2500 PTS
1000 RDS 2100 RDS 2200 RDS 2500 RDS
1000 SP 2100 SP 2200 SP 2500 SP
B 210 B 220

SECTION I PREVENTIVE MAINTENANCE
1–1 Periodic Inspections And Care. . . . . . . . . . . . . . . . . . . . . . . 1
1–2 Importance Of Proper Transmission Fluid Level. . . . . . . . . 3
1–3 Transmission Fluid Check . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1–4 Keeping Fluid Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1–5 Fluid Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1–6 Transmission Fluid And Filter Change Intervals . . . . . . . . . 11
1–7 Transmission Fluid Contamination . . . . . . . . . . . . . . . . . . . 13
1–8 Transmission Fluid And Filter Change Procedure. . . . . . . . 14
1–9 Oil Vent (Breather) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SECTION II REMOVING TRANSMISSION
2–1 Draining Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2–2 Disconnecting Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2–3 Uncoupling From Driveline, Engine, And Vehicle . . . . . . . 18
2–4 Removing The Transmission . . . . . . . . . . . . . . . . . . . . . . . . 18
2–5 Removing The Flexplate Adapter . . . . . . . . . . . . . . . . . . . . 19
2–6 Removing Output Flange Or Yoke . . . . . . . . . . . . . . . . . . . 19
SECTION III PREPARING THE TRANSMISSION FOR INSTALLATION
3–1 Checking Input Components . . . . . . . . . . . . . . . . . . . . . . . . 20
3–2 Installing Output Flange Or Yoke . . . . . . . . . . . . . . . . . . . . 20
3–3 Installing PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3–4 Installing Fill Tube And Seal . . . . . . . . . . . . . . . . . . . . . . . . 24
3–5 Checking Plugs And Openings . . . . . . . . . . . . . . . . . . . . . . 25
SECTION IV PREPARING VEHICLE FOR TRANSMISSION
INSTALLATION
4–1 Engine, Transmission Adaptation Requirements. . . . . . . . . 26
4–2 Checking Flexplate Drive Assembly . . . . . . . . . . . . . . . . . . 30
4–3 Chassis And Driveline Inspection . . . . . . . . . . . . . . . . . . . . 30
4–4 Cooler, Filter, And Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4–5 Checking Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
iv
Paragraph Description Page
SECTION V INSTALLING TRANSMISSION INTO VEHICLE
5–1 Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5–2 Mounting To Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5–3 Installing Transmission Mounting Components . . . . . . . . . 37
5–4 Coupling To Driveline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5–5 Connecting Power Takeoff Controls . . . . . . . . . . . . . . . . . . 37
5–6 Connecting Parking Brake Control . . . . . . . . . . . . . . . . . . . 38
5–7 Connecting Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5–8 Connecting Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5–9 Filling Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5–10 Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5–11 Road Test And Vehicle Operation Checklist . . . . . . . . . . . . 42
SECTION VI CUSTOMER SERVICE
6–1 Owner Assistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6–2 Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealersinorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V