Allison Transmission 1000 2000 Product Families 4th Generation Controls Manual – PDF DOWNLOAD

Description

Allison Transmission 1000 2000 Product Families 4th Generation Controls Manual – PDF DOWNLOAD

DESCRIPTION:

Allison Transmission 1000 2000 Product Families 4th Generation Controls Manual – PDF DOWNLOAD

INTRODUCTION:

• This manual is a mechanic’s reference for maintaining, removing, or installing
  Allison 4th Generation Controls, 1000 and 2000 Product Families transmission
  in a manner that assures satisfactory operation and long service life.
• All features of the transmission and the vehicle involved in installation procedures
  are discussed. The information presented will help the mechanic maintain,
  remove, or install the transmission in a manner that assures satisfactory
  operation and long service life.
• For additional detailed information, refer to the
  Service Manual (SM4006EN) and Troubleshooting Manual (TS3977EN).
  Unless specifically indicated otherwise, this handbook refers to all Allison 4th
  Generation Controls 1000 and 2000 Product Families transmissions. The
  differences between the various transmissions are explained as required.

TABLE OF CONTENTS:

Allison Transmission 1000 2000 Product Families 4th Generation Controls Manual – PDF DOWNLOAD

SECTION I INTRODUCTION
11
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SECTION II PREVENTIVE MAINTENANCE
21
PERIODIC INSPECTION AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . 13
22
PROGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
23
IMPORTANCE OF PROPER TRANSMISSION FLUID LEVEL . . . . . . . . . . . . 17
24
TRANSMISSION FLUID CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
25
KEEPING FLUID CLEAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
26
FLUID RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
27
TRANSMISSION FLUID AND FILTER CHANGE INTERVALS . . . . . . . . . . . . 27
28
TRANSMISSION FLUID CONTAMINATION . . . . . . . . . . . . . . . . . . . . . . 30
29
TRANSMISSION FLUID AND FILTER CHANGE PROCEDURE . . . . . . . . . . . 31
210
BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SECTION III REMOVING TRANSMISSION
31
DRAINING TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
32
DISCONNECTING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
33
UNCOUPLING FROM DRIVELINE, ENGINE, AND VEHICLE . . . . . . . . . . . . 35
34
REMOVING THE TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
35
REMOVING THE FLEXPLATE ADAPTER . . . . . . . . . . . . . . . . . . . . . . . 36
36
REMOVING OUTPUT FLANGE OR YOKE . . . . . . . . . . . . . . . . . . . . . . 36
SECTION IV TRANSMISSION PREPARATION
41
CHECKING INPUT COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 37
42
INSTALLING OUTPUT FLANGE OR YOKE . . . . . . . . . . . . . . . . . . . . . . 37
43
INSTALLING PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
44
INSTALLING FILL TUBE AND SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . 42
45
CHECKING PLUGS AND OPENINGS . . . . . . . . . . . . . . . . . . . . . . . . . 44
SECTION V PREPARING VEHICLE FOR TRANSMISSION
INSTALLATION
51
ENGINE, TRANSMISSION ADAPTATION REQUIREMENTS . . . . . . . . . . . . 46
3
52
CHECKING FLEXPLATE DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . 50
53
CHASSIS AND DRIVELINE INSPECTION . . . . . . . . . . . . . . . . . . . . . . . 50
54
COOLER, FILTER, AND LINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
55
CHECKING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
SECTION VI INSTALLING TRANSMISSION INTO VEHICLE
61
HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
62
MOUNTING TO ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
63
INSTALLING TRANSMISSION MOUNTING COMPONENTS . . . . . . . . . . . . 58
64
COUPLING TO DRIVELINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
65
CONNECTING POWER TAKEOFF
CONTROLS . . . . . . . . . . . . . . . . . . . 59
66
CONNECTING PARKING BRAKE CONTROL . . . . . . . . . . . . . . . . . . . . . 59
67
CONNECTING COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
68
CONNECTING CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
69
FILLING HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
610
INSTALLATION CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
611
ROAD TEST AND VEHICLE OPERATION CHECKLIST . . . . . . . . . . . . . . . 63
SECTION VII CUSTOMER SERVICE
71
OWNER ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
72
SERVICE LITERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

IMAGES PREVIEW OF THE MANUAL:

ALLISON TRANSMISSION 1000 2000 PRODUCT FAMILIES 4TH GENERATION CONTROLS MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V