Allison Transmission 1000 & 2000 Product Families International Operator’s Manual – PDF DOWNLOAD

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Allison Transmission 1000 & 2000 Product Families International Operator’s Manual – PDF DOWNLOAD

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Allison Transmission 1000 & 2000 Product Families International Operator’s Manual – PDF DOWNLOAD

1000 and 2000 Product Families
Includes Allison 4th
Generation Controls
1000 2100 2200 2500
1000 MH 2100 MH 2200 MH 2500 MH
1000 SP 2100 SP 2200 SP 2500 SP

Language : English
Pages : 69
Downloadable : Yes
File Type : PDF
Size: 1.40 MB

TABLE OF CONTENTS:

Allison Transmission 1000 & 2000 Product Families International Operator’s Manual – PDF DOWNLOAD

INTRODUCTION
KEEPING THATALLISONADVANTAGE . . . . . . . . . . . . . . . . . . . . . . . . 7
A BRIEF DESCRIPTION OF THE ALLISON 1000 AND 2000 PRODUCT FAMILY
TRANSMISSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ELECTRONIC CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TORQUE CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PLANETARY GEARSAND CLUTCHES . . . . . . . . . . . . . . . . . . . . . . . . 13
COOLER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SHIFT SELECTORS
DESCRIPTION OF AVAILABLE TYPES . . . . . . . . . . . . . . . . . . . . . . . . . 14
OPERATION OF THE SHIFT SELECTOR . . . . . . . . . . . . . . . . . . . . . . . . 14
RANGE SELECTION—ALL 1000 AND 2200 TRANSMISSION MODELS WITH
PARK PAWL AND P (PARK) POSITION . . . . . . . . . . . . . . . . . . . . . . . . 17
RANGE SELECTION—ALL 2100 AND 2500 TRANSMISSION MODELS WITH
PB (AUTO-APPLY PARKING BRAKE) POSITION . . . . . . . . . . . . . . . . . . 21
RANGE SELECTION—ALL 1000 AND 2000 PRODUCT FAMILY
TRANSMISSIONS WITHOUT EITHER P (PARK) OR PB (AUTO-APPLY
PARKING BRAKE) POSITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
DRIVING TIPS
PREVENT MAJOR PROBLEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
TURNING THE VEHICLE ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
MAXIMUM VEHICLE LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
ACCELERATOR CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
PRIMARY/SECONDARY SHIFT SCHEDULES . . . . . . . . . . . . . . . . . . . . 31
KICKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
OUTPUT SPEED INDICATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
DIAGNOSTIC CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
RANGE INHIBIT(ED) LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
CHECK TRANS OR MALFUNCTION INDICATOR LIGHT . . . . . . . . . . . . 32
SHIFT INHIBITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
USING THE ENGINE TO SLOWTHE VEHICLE . . . . . . . . . . . . . . . . . . . 35
RANGE PRESELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
REVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
REFUSE PACKER STEP SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
TWO-SPEEDAXLE (Some General TransmissionApplications) . . . . . . . . . . . 37
DRIVING ON SNOW OR ICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
ROCKING OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
OPERATING TEMPERATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
HIGH FLUID TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
PARK PAWL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
PARKING/LEAVING VEHICLE WITH ENGINE RUNNING . . . . . . . . . . . . 41
TOWING OR PUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
SURGING NATURAL GAS ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . 43
POWER TAKEOFF
POWER TAKEOFF (PTO) SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . 44
TURBINE-DRIVEN POWER TAKEOFF (PTO) . . . . . . . . . . . . . . . . . . . . . 44
SPLIT-SHAFT POWER TAKEOFF (PTO) . . . . . . . . . . . . . . . . . . . . . . . . 48
CARE AND MAINTENANCE
PERIODIC INSPECTIONS AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . 49
IMPORTANCE OF PROPER TRANSMISSION FLUID LEVEL . . . . . . . . . . . 50
TRANSMISSION FLUID CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
KEEPING FLUID CLEAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
FLUID RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
TRANSMISSION FLUID AND FILTER CHANGE INTERVALS . . . . . . . . . . 56
TRANSMISSION FLUID CONTAMINATION . . . . . . . . . . . . . . . . . . . . . 58
TRANSMISSION FLUID AND FILTER CHANGE PROCEDURE . . . . . . . . . 59
BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
DIAGNOSTICS
DIAGNOSTIC CODES AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
CUSTOMER SERVICE
OWNER ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
SERVICE LITERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
ALLISON TRANSMISSION REGIONAL OFFICES . . . . . . . . . . . . . . . . . . 66
4

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ALLISON TRANSMISSION 1000 & 2000 PRODUCT FAMILIES INTERNATIONAL OPERATOR’S MANUAL – PDF DOWNLOAD:

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