Allison Transmission 1000 & 2000 Product Families in-chassis Maintenance Manual – PDF DOWNLOAD

Description

Allison Transmission 1000 & 2000 Product Families in-chassis Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Allison Transmission 1000 & 2000 Product Families in-chassis Maintenance Manual – PDF DOWNLOAD

VOCATIONAL MODELS
1000 EVS 2100 EVS 2200 EVS 2500 EVS
1000 HS 2100 HS 2200 HS 2500 HS
1000 MH 2100 MH 2200 MH 2500 MH
1000 PTS 2100 PTS 2200 PTS 2500 PTS
1000 RDS 2100 RDS 2200 RDS 2500 RDS
1000 SP 2100 SP 2200 SP 2500 SP
B 210 B 220

GENERAL TROUBLESHOOTING INFORMATION
a. CHECK TRANS Light.
The
CHECK TRANS
light is original equipment
manufacturer (OEM)-supplied and usually located on the vehicle’s instrument
panel.
The
CHECK TRANS
light is illuminated briefly during vehicle start-up as a bulb
check.

TABLE OF CONTENTS:

Allison Transmission 1000 & 2000 Product Families in-chassis Maintenance Manual – PDF DOWNLOAD

SECTION I TROUBLESHOOTING
1–1 General Troubleshooting Information . . . . . . . . . . . . . . . . . 1
1–2 General Troubleshooting of Performance Complaints . . . . 5
1–3 Transmission Stall Test And Neutral Cool-Down Check . . 24
1–4 Pressure Schedule Check . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
SECTION II FLUID LEAK DIAGNOSIS
2–1 Finding the Leak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
SECTION III SHIFT SELECTOR AND CABLE/LINKAGE
3–1 Shift Selector and Cable/Linkage . . . . . . . . . . . . . . . . . . . . 30
3–2 Neutral Start/Backup (NSBU) Switch . . . . . . . . . . . . . . . . . 33
SECTION IV SELECTOR SHAFT SEAL REPLACEMENT
4–1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4–2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
SECTION V PARKING BRAKE
5–1 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5–2 Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5–3 Burnishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
SECTION VI COMPONENT REPLACEMENT
6–1 Output Flange/Yoke Replacement . . . . . . . . . . . . . . . . . . . . 43
6–2 Tachograph Plug Replacement . . . . . . . . . . . . . . . . . . . . . . 44
6–3 Speed Sensor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 44
6–4 PTO Cover/Gasket Replacement . . . . . . . . . . . . . . . . . . . . . 45
6–5 Cooler Manifold Gasket Replacement . . . . . . . . . . . . . . . . . 45
6–6 Rear Seal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6–7 Oil Pan Gasket Replacement . . . . . . . . . . . . . . . . . . . . . . . . 51
6–8 Suction Filter And Seal Replacement . . . . . . . . . . . . . . . . . 53
6–9 Control Valve Component Replacement . . . . . . . . . . . . . . . 54
6–10 Front Seal Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6–11 Cooler Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
SECTION VII CUSTOMER SERVICE
7–1 Owner Assistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
7–2 Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

IMAGES PREVIEW OF THE MANUAL:

ALLISON TRANSMISSION 1000 & 2000 PRODUCT FAMILIES IN-CHASSIS MAINTENANCE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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