Allison Transmission 1000 & 2000 Product Families Operator’s Manual – PDF DOWNLOAD

Description

Allison Transmission 1000 & 2000 Product Families Operator’s Manual – PDF DOWNLOAD

DESCRIPTION:

Allison Transmission 1000 & 2000 Product Families Operator’s Manual – PDF DOWNLOAD

Highway Series (HS) Transmissions
1000 and 2000 Product Families
1000 HS
2100 HS
2200 HS
2500 HS

• Allison Highway Series (HS) transmissions provide many advantages for the
  driver who must “stop and go” or change speeds frequently. Driving is easier,
  safer, and more efficient.
• The HS transmissions are rugged and designed to provide long, trouble-free
  service. This handbook will help you gain maximum benefits from your
  ALLISON-equipped vehicle.

TABLE OF CONTENTS:

Allison Transmission 1000 & 2000 Product Families Operator’s Manual – PDF DOWNLOAD

INTRODUCTION
KEEPING THAT ALLISON ADVANTAGE . . . . . . . . . . . . . . . . . . . . . . . . 7
A BRIEF DESCRIPTION OF THE ALLISON HS TRANSMISSIONS . . . . . . . 10
ELECTRONIC CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TORQUE CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PLANETARY GEARS AND CLUTCHES . . . . . . . . . . . . . . . . . . . . . . . . 11
COOLER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SHIFT SELECTORS
DESCRIPTION OF AVAILABLE TYPES . . . . . . . . . . . . . . . . . . . . . . . . . 16
OPERATION OF THE SHIFT SELECTOR . . . . . . . . . . . . . . . . . . . . . . . . 16
RANGE SELECTION—ALL 1000 HS AND 2200 HS TRANSMISSIONS WITH
P (PARK) POSITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
RANGE SELECTION—ALL 1000 HS AND 2200 HS TRANSMISSIONS
WITHOUT P (PARK) POSITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
RANGE SELECTION—ALL 2100 HS AND 2500 HS TRANSMISSIONS WITH
AUTO-APPLY PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
RANGE SELECTION—ALL 2100 HS AND 2500 HS TRANSMISSIONS
WITHOUT AUTO-APPLY PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . 31
DRIVING TIPS
MAXIMUM VEHICLE LOADING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
PREVENT MAJOR PROBLEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
TURNING ON/OFF THE VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ACCELERATOR CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
PRIMARY/SECONDARY SHIFT SCHEDULES . . . . . . . . . . . . . . . . . . . . 36
KICKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
OUTPUT SPEED INDICATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
RANGE INHIBIT(ED) LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
CHECK TRANS OR MALFUNCTION INDICATOR LIGHT . . . . . . . . . . . . 38
SHIFT INHIBITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
USING THE ENGINE TO SLOW THE VEHICLE . . . . . . . . . . . . . . . . . . . 40
RANGE PRESELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
REVERSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
TWO-SPEED AXLE (Some HS Applications) . . . . . . . . . . . . . . . . . . . . . . 42
DRIVING ON SNOW OR ICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
ROCKING OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
OPERATING TEMPERATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
HIGH FLUID TEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
PARK PAWL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3
PARKING/LEAVING VEHICLE WITH ENGINE RUNNING . . . . . . . . . . . . 46
TOWING OR PUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
SURGING NATURAL GAS ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . 48
CARE AND MAINTENANCE
PERIODIC INSPECTIONS AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . 49
IMPORTANCE OF PROPER TRANSMISSION FLUID LEVEL . . . . . . . . . . . 50
TRANSMISSION FLUID CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
KEEPING FLUID CLEAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
FLUID RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
TRANSMISSION FLUID AND FILTER CHANGE INTERVALS . . . . . . . . . . 56
TRANSMISSION FLUID CONTAMINATION . . . . . . . . . . . . . . . . . . . . . 58
COOLER FLUSHING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
TRANSMISSION FLUID AND FILTER CHANGE PROCEDURE . . . . . . . . . 60
VENT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
DIAGNOSTICS
DIAGNOSTIC CODES AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
CUSTOMER SERVICE
OWNER ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
SERVICE LITERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
ALLISON TRANSMISSION DISTRIBUTORS . . . . . . . . . . . . . . . . . . . . . 67
ALLISON TRANSMISSION REGIONAL OFFICES . . . . . . . . . . . . . . . . . . 70

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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