Allison Transmission 4th 1000 2000 Product Family Service Manual – PDF DOWNLOAD

Description

Allison Transmission 4th 1000 2000 Product Family Service Manual – PDF DOWNLOAD

DESCRIPTION:

Allison Transmission 4th 1000 2000 Product Family Service Manual – PDF DOWNLOAD

ABOUT THIS MANUAL :

This handbook is a mechanic’s reference for maintaining, removing, or installing
an Allison 4th Generation Controls, 1000 and 2000 Product Families transmission
in a manner that assures satisfactory operation and long service life. All features
of the transmission and the vehicle involved in installation procedures are
discussed. For additional detailed information, refer to the service manual
(SM4006EN) and troubleshooting manual (TS3977EN).
Unless specifically indicated otherwise, this handbook refers to all Allison 4th
Generation Controls, 1000 and 2000 Product Families transmissions. The
differences between the various transmissions are explained as required

TABLE OF CONTENTS:

Allison Transmission 4th 1000 2000 Product Family Service Manual – PDF DOWNLOAD

SECTION I INTRODUCTION
1–1 ABOUT THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SECTION II PREVENTIVE MAINTENANCE
2–1 PERIODIC INSPECTIONS AND CARE . . . . . . . . . . . . . . . . . . . . . 14
2–2 IMPORTANCE OF PROPER TRANSMISSION FLUID LEVEL . . . . . . . 15
2–3 TRANSMISSION FLUID CHECK . . . . . . . . . . . . . . . . . . . . . . . . . 15
2–4 KEEPING FLUID CLEAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2–5 FLUID RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2–6 TRANSMISSION FLUID AND FILTER CHANGE INTERVALS . . . . . . 23
2–7 TRANSMISSION FLUID CONTAMINATION . . . . . . . . . . . . . . . . . . 25
2–8 TRANSMISSION FLUID AND FILTER CHANGE PROCEDURE . . . . . 26
2–9 BREATHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
SECTION III REMOVING TRANSMISSION
3–1 DRAINING TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3–2 DISCONNECTING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3–3 UNCOUPLING FROM DRIVELINE, ENGINE, AND VEHICLE . . . . . . 29
3–4 REMOVING THE TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . 30
3–5 REMOVING THE FLEXPLATE ADAPTER . . . . . . . . . . . . . . . . . . . 31
3–6 REMOVING OUTPUT FLANGE OR YOKE . . . . . . . . . . . . . . . . . . . 31
SECTION IV TRANSMISSION PREPARATION
4–1 CHECKING INPUT COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . 32
4–2 INSTALLING OUTPUT FLANGE OR YOKE . . . . . . . . . . . . . . . . . . 32
4–3 INSTALLING PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4–4 INSTALLING FILL TUBEAND SEAL . . . . . . . . . . . . . . . . . . . . . . 35
4–5 CHECKING PLUGSAND OPENINGS . . . . . . . . . . . . . . . . . . . . . . 36
SECTION V PREPARING VEHICLE FOR TRANSMISSION
INSTALLATION
5–1 ENGINE, TRANSMISSION ADAPTATION REQUIREMENTS . . . . . . . 38
5–2 CHECKING FLEXPLATE DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . 42
5–3 CHASSIS AND DRIVELINE INSPECTION . . . . . . . . . . . . . . . . . . . 42
3
5–4 COOLER, FILTER,AND LINES . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5–5 CHECKING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SECTION VI INSTALLING TRANSMISSION INTO VEHICLE
6–1 HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6–2 MOUNTING TO ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6–3 INSTALLING TRANSMISSION MOUNTING COMPONENTS . . . . . . . 50
6–4 COUPLING TO DRIVELINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6–5 CONNECTING POWER TAKEOFF CONTROLS . . . . . . . . . . . . . . . . 50
6–6 CONNECTING PARKING BRAKE CONTROL . . . . . . . . . . . . . . . . . 51
6–7 CONNECTING COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6–8 CONNECTING CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6–9 FILLING HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 52
6–10 INSTALLATION CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6–11 ROAD TESTAND VEHICLE OPERATION CHECKLIST . . . . . . . . . . 54
SECTION VII CUSTOMER SERVICE
7–1 OWNER ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7–2 SERVICE LITERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4

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ALLISON TRANSMISSION 4TH 1000 2000 PRODUCT FAMILY SERVICE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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