Allison Transmission 4th Generation Controls 1000,2000 Product Family Maintenance Manual – PDF DOWNLOAD

Description

Allison Transmission 4th Generation Controls 1000,2000 Product Family Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Allison Transmission 4th Generation Controls 1000,2000 Product Family Maintenance Manual – PDF DOWNLOAD

Size: 1.58mb
Language: English
Type: pdf
Pages: 83

TABLE OF CONTENTS:

Allison Transmission 4th Generation Controls 1000,2000 Product Family Maintenance Manual – PDF DOWNLOAD

SECTION I TROUBLESHOOTING
1–1 GENERAL TROUBLESHOOTING INFORMATION . . . . . . . . . . . . . . . 7
1–2 GENERAL TROUBLESHOOTING OF PERFORMANCE COMPLAINTS . 10
1–3 TRANSMISSION STALL TEST AND NEUTRAL COOL-DOWN TEST . . 26
1–4 PRESSURE SCHEDULE VERIFICATION . . . . . . . . . . . . . . . . . . . . 31
SECTION II FLUID LEAK DIAGNOSIS
2–1 FINDING THE LEAK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SECTION III SHIFT SELECTOR CABLE LINKAGE
3–1 SHIFT SELECTOR AND CABLE/LINKAGE . . . . . . . . . . . . . . . . . . 35
3–2 INTERNAL MODE SWITCH (IMS) . . . . . . . . . . . . . . . . . . . . . . . . 39
SECTION IV SELECTOR SHAFT SEAL REPLACEMENT
4–1 REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4–2 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
SECTION V PARKING BRAKE
5–1 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5–2 REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5–3 BURNISHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
SECTION VI COMPONENT REPLACEMENT
6–1 OUTPUT FLANGE/YOKE REPLACEMENT . . . . . . . . . . . . . . . . . . 52
6–2 TACHOGRAPH PLUG REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 52
6–3 SPEED SENSOR REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . 53
6–4 PTO COVER/GASKET REPLACEMENT . . . . . . . . . . . . . . . . . . . . 54
6–5 COOLER MANIFOLD GASKET REPLACEMENT . . . . . . . . . . . . . . 54
6–6 REAR SEAL REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6–7 OIL PAN GASKET REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . 59
6–8 SUCTION FILTER AND SEAL REPLACEMENT . . . . . . . . . . . . . . . 62
6–9 CONTROL VALVE COMPONENT REPLACEMENT . . . . . . . . . . . . . 63
6–10 FRONT SEAL REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . 75
6–11 COOLER FLUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3
SECTION VII CUSTOMER SERVICE
7–1 OWNER ASSISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
7–2 SERVICE LITERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4

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ALLISON TRANSMISSION 4TH GENERATION CONTROLS 1000,2000 PRODUCT FAMILY MAINTENANCE MANUAL – PDF DOWNLOAD:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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