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Ammann AFW 150-2 Asphalt Paver, Wheeled Operating Manual 3001389 PDF

$28.95

The Ammann AFW 150-2 Asphalt Paver Operating Manual (SN 3001389) is a key reference for efficient use. Specifically for the Hatz 1B40T engine, it offers essential instructions for optimal operation and maintenance, ensuring reliable performance of the wheeled asphalt paver.

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Description

Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B40T Operating Manual 3001389 – PDF DOWNLOAD

FILE DETAILS:

Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B40T Operating Manual 3001389 – PDF DOWNLOAD

Language : English
Pages : 202
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B40T Operating Manual 3001389 – PDF DOWNLOAD

Contents  8
1 SPECIFICATION MANUAL  13
1 1Basic data  14
1 2Dimensional drawing of the machine  16
1 3Technical data  18
1 3 1Specification table  18
1 3 2Machine gradeability and lateral static stability  20
1 3 3Optional equipment  22
1 3 3 1Screed vibration units  23
1 3 3 2Mechanical screed extension  24
1 3 3 3Dual wheels  26
1 3 3 4Front wheel scraper  27
1 3 3 5Material hopper extension  28
1 3 3 6Additional lighting  29
1 3 3 7Screed copying system  30
2 OPERATING MANUAL  33
2 1Main safety precautions  34
2 1 1Obligations before putting into operation  34
2 1 2Assurance of safety precautions by the owner  34
2 1 3Requirements for qualified personnel  35
2 1 4Machine operator’s obligations  36
2 1 5Screed operators’ obligations  37
2 1 6Driver’s stand and screed operator stand during machine operation 38
2 1 7Dangerous zone and safe distance  39
2 1 8Machine operation at unclear working areas  42
2 1 9Manual signals  42
2 1 10Safety notices and symbols used on the machine  46
2 1 11Personal protective equipment  49
2 1 12General safety precautions  50
2 1 13Safety precautions during machine operation  50
2 1 14Safety and fire precautions during the use of gas bottles
 51
2 1 15Safety precautions for the use of portable fire extinguisher 52
2 1 16Safety and fire precautions during welding on the machine 52
2 1 17Safety precautions for electrical and electronic equipment of the machine 53
2 1 18Prohibited activities  54
2 2Preservation and storage  56
2 2 1Storage places and storage conditions  56
2 2 2Preservation and storage of the machine for 1–2 months  57
2 2 3Preservation and storage of the machine for a period over 2 months 58
2 2 4Removing chemical preservatives and putting the machine into operation 59
2 3Machine disposal  61
2 3 1Machine disposal after its service life  61
2 4Machine description  62
2 4 1Description of main parts of the machine and screed  63
2 4 2Main dashboard  66
2 4 3Display  70
2 4 4 Foot switch  72
2 5Operation of the machine  74
2 5 1Turning ON/OFF the battery disconnecter  74
2 5 2Basic equipment of the machine  75
2 5 3Machine footboard  78
2 5 4Deposition boxes and safety covers on the machine  79
2 5 5Mounting of screed reduction plates  81
2 5 6Beacon  83
2 5 7Driver’s stand  84
2 5 8Starting the engine  85
2 5 9Starting the engine using starting leads from external power supply 86
2 5 10Travel and reversing of the machine  87
2 5 11Stopping the machine and engine  89
2 5 12Machine parking  90
2 5 13Front wheel  91
2 5 14Using and setting the paving direction indicator  92
2 5 15Hopper  93
2 5 16Material outlet  94
2 5 17Conveyor  95
2 5 18Conveyor limit switch  96
2 5 19Augers  97
2 6Operation of the screed  98
2 6 1Lifting and lowering the screed  98
2 6 2Screed lock  99
2 6 3Setting the paving width  100
2 6 4Setting the paving thickness  102
2 6 5Setting the roadway profile  103
2 6 6Setting the end gates  104
2 6 7Screed vibration (optional equipment)  105
2 6 8Screed gas heating  106
2 6 9Loading material to the machine  112
2 6 10Start of paving  113
2 6 11End of paving  114
2 7Machine transport  115
2 7 1Preparation of the machine for transport  115
2 7 2Loading the machine using a ramp  116
2 7 3Loading the machine with a crane  117
2 7 4Machine transport  118
2 7 5Preparation of the machine for operation after transportation 118
2 8Special conditions to use the machine  119
2 8 1Towing the machine  119
2 8 2Climatic conditions  120
2 8 3Operation of the machine in dusty environment  120
3 MAINTENANCE MANUAL  123
3 1Safety and other measures during maintenance of the machine  125
3 1 1Safety precautions during machine maintenance  125
3 1 2Safety and fire precautions during replacement of operating fluids 126
3 1 3Environmental and hygienic principles  127
3 1 3 1Hygienic principles  127
3 1 3 2Environmental principles  127
3 2Specification of operating fluids  128
3 2 1Engine oil  128
3 2 2Fuel  128
3 2 3Hydraulic oil  129
3 2 4Anti-adherent solution  129
3 2 5Liquid gas  130
3 2 6Lubricating grease  130
3 3Table of fluid quantities  131
3 3 1Overview of fluids quantities and overview of symbols specified in maintenance plans 131
3 4Lubrication and maintenance chart  132
3 5Lubrication and service plan  134
3 5 1Maintenance plan  134
3 6Lubrication and maintenance operations  135
Every 10 hours at the beginning of work (daily)  136
3 6 1Fuel level check  136
3 6 2Engine oil check  137
3 6 3Hydraulic oil check in the hydraulic tank  138
3 6 4Driver’s stand cleaning  139
3 6 5Cleaning the hopper, outlets and conveyor  140
3 6 6Auger cleaning  141
3 6 7Test of burner ignition, flame position adjustment and spark plug maintenance 142
3 6 8Gas equipment tightness check  146
3 6 9Brake test  147
3 6 9 1Check of the parking brake  147
3 6 9 2Check of the emergency brake  148
3 6 9 3Check of the service brake  149
3 6 10Check of the tightness of the fuel and hydraulic system 150
Every 10 hours at the end of work (daily)  151
3 6 11Fuel level check  151
3 6 12Cleaning the hopper, outlets and conveyor  152
3 6 13Auger cleaning  153
Every 50 hours (week)  154
3 6 14Cleaning the water separator  154
3 6 15Machine lubrication  155
Every 100 hours of operation (monthly)  158
3 6 16Fuel system tightness check  158
3 6 17Rear wheel fastening check  159
3 6 18Conveyor chain tensioning  160
Every 250 hours of operation (every 3 months)  161
3 6 19Engine oil replacement  161
3 6 20Engine air intake check  162
3 6 21Engine accelerator cable tension check  163
3 6 22Hydraulic oil cooler cleaning  164
3 6 23Hydraulic circuit tightness check  165
3 6 24Battery check  166
3 6 25Checking the conveyor drive chain tension  168
Every 500 hours of operation (every 6 months) but at least once a year 169
3 6 26Fuel filter replacement  169
3 6 27Air filter replacement  171
3 6 28Front and rear wheel condition check  172
Every 1000 hours (yearly)  173
3 6 29Engine oil filter cleaning  173
3 6 30Hydraulic oil and hydraulic oil filter replacement 175
3 6 31Gas line hose replacement  177
Maintenance as required  178
3 6 32Battery replacement  178
3 6 33Charging of the battery  179
3 6 34Screw connections tightness check  180
3 7Troubleshooting  182
3 7 1Troubleshooting  182
3 7 2Troubleshooting engine faults when indicator lamps are lit on the display 182
3 7 3Troubleshooting the hydraulic system  182
3 7 4Troubleshooting the electrical system  183
3 7 5Troubleshooting of screed heating when active error indicator lamp is lit and an error code is shown on the display 184
3 7 6List of error codes displayed on the display  185
3 8Appendices  188
3 8 1Machine wiring diagram  188
3 8 2Machine hydraulic system diagram  194
3 8 2 1Measuring points of the hydraulic circuit  196
3 8 3Screed gas heating system diagram  197
3 8 4Table of spare parts for regular maintenance  198
3 8 5Content of the filter set after 500 hours (4-760224)  199
3 8 6Content of the filter set after 1000 hours (4-760225)  199

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