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Ammann AFW 150-2 Asphalt Paver, Wheeled Operating Manual 3001389 PDF

$28.95

The Ammann AFW 150-2 Asphalt Paver Operating Manual (SN 3001389) is a key reference for efficient use. Specifically for the Hatz 1B40T engine, it offers essential instructions for optimal operation and maintenance, ensuring reliable performance of the wheeled asphalt paver.

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Description

Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B40T Operating Manual 3001389 – PDF DOWNLOAD

FILE DETAILS:

Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B40T Operating Manual 3001389 – PDF DOWNLOAD

Language : English
Pages : 202
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B40T Operating Manual 3001389 – PDF DOWNLOAD

ContentsΒ  8
1 SPECIFICATION MANUALΒ  13
1 1Basic dataΒ  14
1 2Dimensional drawing of the machineΒ  16
1 3Technical dataΒ  18
1 3 1Specification tableΒ  18
1 3 2Machine gradeability and lateral static stabilityΒ  20
1 3 3Optional equipmentΒ  22
1 3 3 1Screed vibration unitsΒ  23
1 3 3 2Mechanical screed extensionΒ  24
1 3 3 3Dual wheelsΒ  26
1 3 3 4Front wheel scraperΒ  27
1 3 3 5Material hopper extensionΒ  28
1 3 3 6Additional lightingΒ  29
1 3 3 7Screed copying systemΒ  30
2 OPERATING MANUALΒ  33
2 1Main safety precautionsΒ  34
2 1 1Obligations before putting into operationΒ  34
2 1 2Assurance of safety precautions by the ownerΒ  34
2 1 3Requirements for qualified personnelΒ  35
2 1 4Machine operator’s obligationsΒ  36
2 1 5Screed operators’ obligationsΒ  37
2 1 6Driver’s stand and screed operator stand during machine operation 38
2 1 7Dangerous zone and safe distanceΒ  39
2 1 8Machine operation at unclear working areasΒ  42
2 1 9Manual signalsΒ  42
2 1 10Safety notices and symbols used on the machineΒ  46
2 1 11Personal protective equipmentΒ  49
2 1 12General safety precautionsΒ  50
2 1 13Safety precautions during machine operationΒ  50
2 1 14Safety and fire precautions during the use of gas bottles
 51
2 1 15Safety precautions for the use of portable fire extinguisher 52
2 1 16Safety and fire precautions during welding on the machine 52
2 1 17Safety precautions for electrical and electronic equipment of the machine 53
2 1 18Prohibited activitiesΒ  54
2 2Preservation and storageΒ  56
2 2 1Storage places and storage conditionsΒ  56
2 2 2Preservation and storage of the machine for 1–2 monthsΒ  57
2 2 3Preservation and storage of the machine for a period over 2 months 58
2 2 4Removing chemical preservatives and putting the machine into operation 59
2 3Machine disposalΒ  61
2 3 1Machine disposal after its service lifeΒ  61
2 4Machine descriptionΒ  62
2 4 1Description of main parts of the machine and screedΒ  63
2 4 2Main dashboardΒ  66
2 4 3DisplayΒ  70
2 4 4 Foot switchΒ  72
2 5Operation of the machineΒ  74
2 5 1Turning ON/OFF the battery disconnecterΒ  74
2 5 2Basic equipment of the machineΒ  75
2 5 3Machine footboardΒ  78
2 5 4Deposition boxes and safety covers on the machineΒ  79
2 5 5Mounting of screed reduction platesΒ  81
2 5 6BeaconΒ  83
2 5 7Driver’s standΒ  84
2 5 8Starting the engineΒ  85
2 5 9Starting the engine using starting leads from external power supply 86
2 5 10Travel and reversing of the machineΒ  87
2 5 11Stopping the machine and engineΒ  89
2 5 12Machine parkingΒ  90
2 5 13Front wheelΒ  91
2 5 14Using and setting the paving direction indicatorΒ  92
2 5 15HopperΒ  93
2 5 16Material outletΒ  94
2 5 17ConveyorΒ  95
2 5 18Conveyor limit switchΒ  96
2 5 19AugersΒ  97
2 6Operation of the screedΒ  98
2 6 1Lifting and lowering the screedΒ  98
2 6 2Screed lockΒ  99
2 6 3Setting the paving widthΒ  100
2 6 4Setting the paving thicknessΒ  102
2 6 5Setting the roadway profileΒ  103
2 6 6Setting the end gatesΒ  104
2 6 7Screed vibration (optional equipment)Β  105
2 6 8Screed gas heatingΒ  106
2 6 9Loading material to the machineΒ  112
2 6 10Start of pavingΒ  113
2 6 11End of pavingΒ  114
2 7Machine transportΒ  115
2 7 1Preparation of the machine for transportΒ  115
2 7 2Loading the machine using a rampΒ  116
2 7 3Loading the machine with a craneΒ  117
2 7 4Machine transportΒ  118
2 7 5Preparation of the machine for operation after transportation 118
2 8Special conditions to use the machineΒ  119
2 8 1Towing the machineΒ  119
2 8 2Climatic conditionsΒ  120
2 8 3Operation of the machine in dusty environmentΒ  120
3 MAINTENANCE MANUALΒ  123
3 1Safety and other measures during maintenance of the machineΒ  125
3 1 1Safety precautions during machine maintenanceΒ  125
3 1 2Safety and fire precautions during replacement of operating fluids 126
3 1 3Environmental and hygienic principlesΒ  127
3 1 3 1Hygienic principlesΒ  127
3 1 3 2Environmental principlesΒ  127
3 2Specification of operating fluidsΒ  128
3 2 1Engine oilΒ  128
3 2 2FuelΒ  128
3 2 3Hydraulic oilΒ  129
3 2 4Anti-adherent solutionΒ  129
3 2 5Liquid gasΒ  130
3 2 6Lubricating greaseΒ  130
3 3Table of fluid quantitiesΒ  131
3 3 1Overview of fluids quantities and overview of symbols specified in maintenance plans 131
3 4Lubrication and maintenance chartΒ  132
3 5Lubrication and service planΒ  134
3 5 1Maintenance planΒ  134
3 6Lubrication and maintenance operationsΒ  135
Every 10 hours at the beginning of work (daily)Β  136
3 6 1Fuel level checkΒ  136
3 6 2Engine oil checkΒ  137
3 6 3Hydraulic oil check in the hydraulic tankΒ  138
3 6 4Driver’s stand cleaningΒ  139
3 6 5Cleaning the hopper, outlets and conveyorΒ  140
3 6 6Auger cleaningΒ  141
3 6 7Test of burner ignition, flame position adjustment and spark plug maintenance 142
3 6 8Gas equipment tightness checkΒ  146
3 6 9Brake testΒ  147
3 6 9 1Check of the parking brakeΒ  147
3 6 9 2Check of the emergency brakeΒ  148
3 6 9 3Check of the service brakeΒ  149
3 6 10Check of the tightness of the fuel and hydraulic system 150
Every 10 hours at the end of work (daily)Β  151
3 6 11Fuel level checkΒ  151
3 6 12Cleaning the hopper, outlets and conveyorΒ  152
3 6 13Auger cleaningΒ  153
Every 50 hours (week)Β  154
3 6 14Cleaning the water separatorΒ  154
3 6 15Machine lubricationΒ  155
Every 100 hours of operation (monthly)Β  158
3 6 16Fuel system tightness checkΒ  158
3 6 17Rear wheel fastening checkΒ  159
3 6 18Conveyor chain tensioningΒ  160
Every 250 hours of operation (every 3 months)Β  161
3 6 19Engine oil replacementΒ  161
3 6 20Engine air intake checkΒ  162
3 6 21Engine accelerator cable tension checkΒ  163
3 6 22Hydraulic oil cooler cleaningΒ  164
3 6 23Hydraulic circuit tightness checkΒ  165
3 6 24Battery checkΒ  166
3 6 25Checking the conveyor drive chain tensionΒ  168
Every 500 hours of operation (every 6 months) but at least once a year 169
3 6 26Fuel filter replacementΒ  169
3 6 27Air filter replacementΒ  171
3 6 28Front and rear wheel condition checkΒ  172
Every 1000 hours (yearly)Β  173
3 6 29Engine oil filter cleaningΒ  173
3 6 30Hydraulic oil and hydraulic oil filter replacement 175
3 6 31Gas line hose replacementΒ  177
Maintenance as requiredΒ  178
3 6 32Battery replacementΒ  178
3 6 33Charging of the batteryΒ  179
3 6 34Screw connections tightness checkΒ  180
3 7TroubleshootingΒ  182
3 7 1TroubleshootingΒ  182
3 7 2Troubleshooting engine faults when indicator lamps are lit on the display 182
3 7 3Troubleshooting the hydraulic systemΒ  182
3 7 4Troubleshooting the electrical systemΒ  183
3 7 5Troubleshooting of screed heating when active error indicator lamp is lit and an error code is shown on the display 184
3 7 6List of error codes displayed on the displayΒ  185
3 8AppendicesΒ  188
3 8 1Machine wiring diagramΒ  188
3 8 2Machine hydraulic system diagramΒ  194
3 8 2 1Measuring points of the hydraulic circuitΒ  196
3 8 3Screed gas heating system diagramΒ  197
3 8 4Table of spare parts for regular maintenanceΒ  198
3 8 5Content of the filter set after 500 hours (4-760224)Β  199
3 8 6Content of the filter set after 1000 hours (4-760225)Β  199

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