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Ammann AFW 150-2 Asphalt Paver, Wheeled Operating Manual 3011193 PDF
$29.95
The Ammann AFW 150-2 Wheeled Asphalt Paver Operating Manual (SN 3011193) is a vital guide for Hatz 1B50E engine. Compliant with EU Stage V/U.S. EPA Tier 4f, it provides essential instructions for efficient operation and maintenance, ensuring optimal performance and environmental compliance.
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Description
Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B50E EU Stage V, U.S. EPA Tier 4f Operating Manual SN 3011193 – PDF DOWNLOAD
FILE DETAILS:
Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B50E EU Stage V, U.S. EPA Tier 4f Operating Manual SN 3011193 – PDF DOWNLOAD
Language : English
Pages : 202
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B50E EU Stage V, U.S. EPA Tier 4f Operating Manual SN 3011193 – PDF DOWNLOAD
Contents 8
1 SPECIFICATION MANUAL 13
1 1Basic data 14
1 2Dimensional drawing of the machine 16
1 3Technical data 18
1 3 1Specification table 18
1 3 2Machine gradeability and lateral static stability 20
1 3 3Optional equipment 22
1 3 3 1Screed vibration units 23
1 3 3 2Mechanical screed extension 24
1 3 3 3Dual wheels 26
1 3 3 4Front wheel scraper 27
1 3 3 5Material hopper extension 28
1 3 3 6Additional lighting 29
1 3 3 7Screed copying system 30
2 OPERATING MANUAL 33
2 1Main safety precautions 34
2 1 1Obligations before putting into operation 34
2 1 2Assurance of safety precautions by the owner 34
2 1 3Requirements for qualified personnel 35
2 1 4Machine operator’s obligations 36
2 1 5Screed operators’ obligations 37
2 1 6Driver’s stand and screed operator stand during machine operation 38
2 1 7Dangerous zone and safe distance 39
2 1 8Machine operation at unclear working areas 42
2 1 9Manual signals 42
2 1 10Safety notices and symbols used on the machine 46
2 1 11Personal protective equipment 50
2 1 12General safety precautions 51
2 1 13Safety precautions during machine operation 51
2 1 14Safety and fire precautions during the use of gas bottles
52
2 1 15Safety precautions for the use of portable fire extinguisher 53
2 1 16Safety and fire precautions during welding on the machine 53
2 1 17Safety precautions for electrical and electronic equipment of the machine 54
2 1 18Prohibited activities 55
2 2Preservation and storage 57
2 2 1Storage places and storage conditions 57
2 2 2Preservation and storage of the machine for 1–2 months 58
2 2 3Preservation and storage of the machine for a period over 2 months 59
2 2 4Removing chemical preservatives and putting the machine into operation 60
2 3Machine disposal 61
2 3 1Machine disposal after its service life 61
2 4Machine description 62
2 4 1Description of main parts of the machine and screed 63
2 4 2Main dashboard 67
2 4 3Display 71
2 4 4 Foot switch 73
2 5Operation of the machine 75
2 5 1Turning ON/OFF the battery disconnecter 75
2 5 2Basic equipment of the machine 76
2 5 3Machine footboard 79
2 5 4Deposition boxes and safety covers on the machine 80
2 5 5Mounting of screed reduction plates 82
2 5 6Beacon 84
2 5 7Driver’s stand 85
2 5 8Starting the engine 86
2 5 9Starting the engine using starting leads from external power supply 87
2 5 10Travel and reversing of the machine 88
2 5 11Stopping the machine and engine 90
2 5 12Machine parking 91
2 5 13Front wheel 92
2 5 14Using and setting the paving direction indicator 93
2 5 15Hopper 94
2 5 16Material outlet 95
2 5 17Conveyor 96
2 5 18Conveyor limit switch 97
2 5 19Augers 98
2 6Operation of the screed 99
2 6 1Lifting and lowering the screed 99
2 6 2Screed lock 100
2 6 3Setting the paving width 102
2 6 4Setting the paving thickness 104
2 6 5Setting the roadway profile 105
2 6 6Setting the end gates 106
2 6 7Screed vibration (optional equipment) 107
2 6 8Screed gas heating 108
2 6 9Loading material to the machine 115
2 6 10Start of paving 116
2 6 11End of paving 117
2 7Machine transport 118
2 7 1Preparation of the machine for transport 118
2 7 2Loading the machine using a ramp 119
2 7 3Loading the machine with a crane 120
2 7 4Machine transport 121
2 7 5Preparation of the machine for operation after transportation 121
2 8Special conditions to use the machine 122
2 8 1Towing the machine 122
2 8 2Climatic conditions 123
2 8 3Operation of the machine in dusty environment 123
3 MAINTENANCE MANUAL 125
3 1Safety and other measures during maintenance of the machine 127
3 1 1Safety precautions during machine maintenance 127
3 1 2Safety and fire precautions during replacement of operating fluids 128
3 1 3Environmental and hygienic principles 129
3 1 3 1Hygienic principles 129
3 1 3 2Environmental principles 129
3 2Specification of operating fluids 130
3 2 1Engine oil 130
3 2 2Fuel 131
3 2 3Hydraulic oil 131
3 2 4Anti-adherent solution 131
3 2 5Liquid gas 132
3 2 6Lubricating grease 132
3 3Table of fluid quantities 133
3 3 1Overview of fluids quantities and overview of symbols specified in maintenance plans 133
3 4Lubrication and maintenance chart 134
3 5Lubrication and service plan 136
3 5 1Maintenance plan 136
3 6Lubrication and maintenance operations 137
Every 10 hours at the beginning of work (daily) 138
3 6 1Fuel level check 138
3 6 2Engine oil check 139
3 6 3Hydraulic oil check in the hydraulic tank 140
3 6 4Driver’s stand cleaning 141
3 6 5Cleaning the hopper, outlets and conveyor 142
3 6 6Auger cleaning 143
3 6 7Test of burner ignition, flame position adjustment and spark plug maintenance 144
3 6 8Gas equipment tightness check 148
3 6 9Brake test 149
3 6 9 1Check of the parking brake 149
3 6 9 2Check of the emergency brake 150
3 6 9 3Check of the service brake 151
3 6 10Check of the tightness of the fuel and hydraulic system 152
Every 10 hours at the end of work (daily) 153
3 6 11Fuel level check 153
3 6 12Cleaning the hopper, outlets and conveyor 154
3 6 13Auger cleaning 155
Every 50 hours 156
3 6 14Cleaning the water separator 156
3 6 15Machine lubrication 157
Every 100 hours of operation 160
3 6 16Fuel system tightness check 160
3 6 17Rear wheel fastening check 161
3 6 18Conveyor chain tensioning 162
Every 250 hours of operation 163
3 6 19Engine oil replacement 163
3 6 20Engine air intake check 164
3 6 21Hydraulic oil cooler cleaning 165
3 6 22Hydraulic circuit tightness check 166
3 6 23Battery check 167
3 6 24Checking the conveyor drive chain tension 169
Every 500 hours of operation, but at least once a year 170
3 6 25Replacement of fuel filters 170
3 6 26Air filter replacement 172
3 6 27Front and rear wheel condition check 173
Every 1000 hours 174
3 6 28Engine oil filter cleaning 174
3 6 29Hydraulic oil and hydraulic oil filter replacement 176
3 6 30Gas line hose replacement 178
Maintenance as required 179
3 6 31Battery replacement 179
3 6 32Charging of the battery 180
3 6 33Screw connections tightness check 181
3 7Troubleshooting 183
3 7 1Troubleshooting 183
3 7 2Troubleshooting engine faults when indicator lamps are lit on the display 183
3 7 3Troubleshooting the hydraulic system 183
3 7 4Troubleshooting the electrical system 184
3 7 5Troubleshooting of screed heating when active error indicator lamp is lit and an error code is shown on the display 184
3 7 6List of error codes displayed on the display 185
3 8Appendices 188
3 8 1Machine wiring diagram 188
3 8 2Machine hydraulic system diagram 194
3 8 2 1Measuring points of the hydraulic circuit 196
3 8 3Screed gas heating system diagram 197
3 8 4Table of spare parts for regular maintenance 198
3 8 5Content of the filter set after 500 hours (4-760224) 198
3 8 6Content of the filter set after 1000 hours (4-760225) 198
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