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Ammann AFW 150-2 Asphalt Paver, Wheeled Workshop Manual 3004327 PDF

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The Ammann AFW 150-2 Wheeled Asphalt Paver Workshop Manual (PDF, SN 3004327) is a comprehensive guide for maintenance and repairs. It provides detailed instructions for optimal operation and systematic troubleshooting, ensuring the efficient performance of the equipment.

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Description

Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B40T Workshop Manual SN 3004327 – PDF DOWNLOAD

FILE DETAILS:

Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B40T Workshop Manual SN 3004327 – PDF DOWNLOAD

Language : English
Pages : 262
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B40T Workshop Manual SN 3004327 – PDF DOWNLOAD

ContentsΒ  4
1 IntroductionΒ  9
2 Safety measures and instructions 13
2 1Safety rules 14
2 2Environmental and hygiene principles 17
2 3Fire preventionΒ  18
3 Machine descriptionΒ  19
4 Specification manual 25
4 1Basic data 26
4 2Dimensional drawing of the machine 28
4 3Technical data 30
4 4Machine gradeability and lateral static stability of the machine 32
5 Specification of operating fluidsΒ  35
5 1Engine oil 36
5 2Fuel 36
5 3Hydraulic oilΒ  37
5 4Anti-adherent solution 37
5 5Liquid gas 38
5 6Lubricating grease 38
5 7Fluids 39
6 Lubrication and maintenance chartΒ  41
7 Engine 45
7 1Description of engine basic elements 46
7 2Technical data of the manufacturer 48
7 3Engine diagnostics 49
7 3 1Measuring glow plug resistance 49
7 3 2Measuring glow plug power supply 49
7 3 3Measuring temperature sensor 50
7 3 4Measuring lubricating oil pressure switchΒ  51
7 3 5Measuring extinguishing valveΒ  52
7 3 6Measuring engine speed 53
7 4Dismounting the charging controllerΒ  54
7 5Mounting the charging controller 55
7 6Dismounting the engine 56
7 7Mounting the engineΒ  61
7 8Engine speed adjustmentΒ  66
8 Steering 69
8 1Description of basic elementsΒ  70
8 2Technical data of the manufacturer 71
8 3DiagnosticsΒ  71
8 4Replacement of the gear pump 72
8 5 Dismounting the steering linear hydraulic motor 74
8 6 Mounting the steering linear hydraulic motorΒ  76
8 7Dismounting the steering unitΒ  77
8 8Removal of the hydraulic tankΒ  78
8 9Mounting the hydraulic tankΒ  80
8 10Adjustment of the front wheel turning angle indicator 81
9 Travel 83
9 1Description of basic elementsΒ  84
9 2DiagnosticsΒ  87
9 2 1Measuring the brake switch 87
9 2 2Measuring the brake valve electromagnet Y7 88
9 2 3Measuring the refilling pressure 89
9 2 4Measuring the maximum pressure for forward and reverse travelΒ  90
9 2 5Measuring the resistance of the electromagnet coil 92
9 3Removal of the travel pump 92
9 4Dismounting the hydraulic motor and travel gearbox 94
9 5Mounting the hydraulic motor and travel gearboxΒ  96
10 Gear pump 99
10 1Description of basic elementsΒ  100
10 2DiagnosticsΒ  102
10 2 1Measuring the pressure of the belt conveyor and augerΒ  102
10 2 2Measuring the screed lifting pressureΒ  103
10 2 3Measuring the screed extension pressureΒ  104
10 2 4Measuring the maximum vibrator pressureΒ  105
10 2 5Measuring the vibration frequencyΒ  106
10 3 Dismounting the gear pump 107
10 4Dismounting the vibration unitsΒ  108
10 5Hydraulic system switchboard 110
10 5 1Description of basic elementsΒ  110
11 CoolingΒ  113
11 1Description of basic elementsΒ  114
11 2Cooling diagnosticsΒ  114
11 2 1Fan test 114
11 2 2Temperature sensor 114
11 3Dismounting the cooler 115
11 4Mounting the coolerΒ  117
12 Screed 121
12 1Dismounting the screed lifting cylinderΒ  122
12 2Replacement of linear hydraulic motors for screed extensionΒ  124
12 3Basic setting of the screedΒ  126
12 4Replacement of the friction plates 129
12 4 1Front frameΒ  130
12 4 2Rear framesΒ  133
13 Screed gas heating 137
13 1Gas system diagram 138
13 2Ignition process 139
13 3DiagnosticsΒ  141
13 3 1Gas equipment tightness checkΒ  141
13 4Reducing valve 143
13 5Gas hosesΒ  143
13 6Gas manifold 143
13 6 1Gas manifold replacement 143
13 7Screed heating burnerΒ  145
13 7 1Screed heating burner replacementΒ  145
13 7 2Cleaning the gas burner nozzle 146
13 7 3Gas flame adjustment 148
13 7 4Test of burner ignitionΒ  149
13 8Gas supply solenoid valves 151
13 8 1Valve cleanliness inspection 151
13 8 2Measuring resistance of the coils of gas supply valve electromagnets 152
13 8 3Measuring power supply of the coils of gas supply valve electromagnets 153
13 9Ignition units 154
13 9 1Measuring resistance on the ignition unitΒ  154
13 9 2Voltage measurement on the cable harness of ignition units 155
13 10High-voltage cables 156
13 11Spark plugs 156
13 11 1Spark plug function testΒ  156
13 11 2Spark plug check procedureΒ  157
13 12Temperature sensorΒ  158
14 Belt conveyors and augersΒ  159
14 1Replacement of the hydraulic motor for driving the augers and the belt conveyorΒ  160
14 2Dismounting the belt conveyor chainΒ  163
14 3Mounting the belt conveyor chain 167
14 4Setting the belt conveyor chain sagΒ  171
14 5Dismounting the belt conveyor chain driveΒ  173
14 6Dismounting the auger chainΒ  176
14 7Replacement of the drive switch of augers and belt conveyorΒ  179
14 7 1Measuring the belt conveyor drive switch S7Β  180
14 8Dismounting the driving gear wheel of augers 181
14 9Replacement of consumables 182
14 9 1Belt conveyor chain guide plateΒ  182
14 9 2 Cover platesΒ  188
15 Wiring 189
15 1Description of basic componentsΒ  190
15 1 2Central earthing points X6 and x7Β  191
15 2DiagnosticsΒ  192
15 2 1List of error codes displayed on the display 192
15 2 2Fuse box 195
15 2 3 Diagnostics socketΒ  196
15 2 3 1Measuring of the CAN BUS data busΒ  197
15 2 3 1 1Measuring voltage of the CAN BUS data busΒ  197
15 2 3 1 2Measuring resistance of the CAN BUS data bus 197
15 2 4Communication with the control unit A2 by means of Bodas – service 3 5 198
15 2 4 1Connecting the machine to PC 198
15 2 4 2Uploading and deleting errorsΒ  201
15 2 4 3Check of parametersΒ  202
15 2 5Display measurementΒ  203
15 2 6Foot switch measurementΒ  204
15 2 7Travel controller measurementΒ  205
15 2 8Paving speed selector measurementΒ  207
15 3CalibrationΒ  210
15 3 1Connecting the machine to PC 210
15 3 2Calibration of the travel controller and the paving speed selector 211
15 3 3Travel pump calibrationΒ  216
15 4Control unit A2Β  223
15 4 1Connector of the control unitΒ  224
15 4 2Dismounting the control unit A2Β  228
15 5Display unit 229
15 5 1Dismounting the displayΒ  229
15 6Travel controllerΒ  231
15 6 1Dismounting the travel controller A4 231
15 7Paving speed selectorΒ  233
15 7 1Dismounting the paving speed selectorΒ  233
15 8BatteryΒ  236
16 Appendices 237
16 1Machine wiring diagram 238
16 2Machine hydraulic system diagram 256
16 2 1Measuring points of the hydraulic circuitΒ  258
16 3Screed gas heating system diagramΒ  259

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