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Ammann AFW 150-2 Asphalt Paver, Wheeled Workshop Manual 3004327 PDF

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The Ammann AFW 150-2 Wheeled Asphalt Paver Workshop Manual (PDF, SN 3004327) is a comprehensive guide for maintenance and repairs. It provides detailed instructions for optimal operation and systematic troubleshooting, ensuring the efficient performance of the equipment.

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Description

Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B40T Workshop Manual SN 3004327 – PDF DOWNLOAD

FILE DETAILS:

Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B40T Workshop Manual SN 3004327 – PDF DOWNLOAD

Language : English
Pages : 262
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B40T Workshop Manual SN 3004327 – PDF DOWNLOAD

Contents  4
1 Introduction  9
2 Safety measures and instructions 13
2 1Safety rules 14
2 2Environmental and hygiene principles 17
2 3Fire prevention  18
3 Machine description  19
4 Specification manual 25
4 1Basic data 26
4 2Dimensional drawing of the machine 28
4 3Technical data 30
4 4Machine gradeability and lateral static stability of the machine 32
5 Specification of operating fluids  35
5 1Engine oil 36
5 2Fuel 36
5 3Hydraulic oil  37
5 4Anti-adherent solution 37
5 5Liquid gas 38
5 6Lubricating grease 38
5 7Fluids 39
6 Lubrication and maintenance chart  41
7 Engine 45
7 1Description of engine basic elements 46
7 2Technical data of the manufacturer 48
7 3Engine diagnostics 49
7 3 1Measuring glow plug resistance 49
7 3 2Measuring glow plug power supply 49
7 3 3Measuring temperature sensor 50
7 3 4Measuring lubricating oil pressure switch  51
7 3 5Measuring extinguishing valve  52
7 3 6Measuring engine speed 53
7 4Dismounting the charging controller  54
7 5Mounting the charging controller 55
7 6Dismounting the engine 56
7 7Mounting the engine  61
7 8Engine speed adjustment  66
8 Steering 69
8 1Description of basic elements  70
8 2Technical data of the manufacturer 71
8 3Diagnostics  71
8 4Replacement of the gear pump 72
8 5 Dismounting the steering linear hydraulic motor 74
8 6 Mounting the steering linear hydraulic motor  76
8 7Dismounting the steering unit  77
8 8Removal of the hydraulic tank  78
8 9Mounting the hydraulic tank  80
8 10Adjustment of the front wheel turning angle indicator 81
9 Travel 83
9 1Description of basic elements  84
9 2Diagnostics  87
9 2 1Measuring the brake switch 87
9 2 2Measuring the brake valve electromagnet Y7 88
9 2 3Measuring the refilling pressure 89
9 2 4Measuring the maximum pressure for forward and reverse travel  90
9 2 5Measuring the resistance of the electromagnet coil 92
9 3Removal of the travel pump 92
9 4Dismounting the hydraulic motor and travel gearbox 94
9 5Mounting the hydraulic motor and travel gearbox  96
10 Gear pump 99
10 1Description of basic elements  100
10 2Diagnostics  102
10 2 1Measuring the pressure of the belt conveyor and auger  102
10 2 2Measuring the screed lifting pressure  103
10 2 3Measuring the screed extension pressure  104
10 2 4Measuring the maximum vibrator pressure  105
10 2 5Measuring the vibration frequency  106
10 3 Dismounting the gear pump 107
10 4Dismounting the vibration units  108
10 5Hydraulic system switchboard 110
10 5 1Description of basic elements  110
11 Cooling  113
11 1Description of basic elements  114
11 2Cooling diagnostics  114
11 2 1Fan test 114
11 2 2Temperature sensor 114
11 3Dismounting the cooler 115
11 4Mounting the cooler  117
12 Screed 121
12 1Dismounting the screed lifting cylinder  122
12 2Replacement of linear hydraulic motors for screed extension  124
12 3Basic setting of the screed  126
12 4Replacement of the friction plates 129
12 4 1Front frame  130
12 4 2Rear frames  133
13 Screed gas heating 137
13 1Gas system diagram 138
13 2Ignition process 139
13 3Diagnostics  141
13 3 1Gas equipment tightness check  141
13 4Reducing valve 143
13 5Gas hoses  143
13 6Gas manifold 143
13 6 1Gas manifold replacement 143
13 7Screed heating burner  145
13 7 1Screed heating burner replacement  145
13 7 2Cleaning the gas burner nozzle 146
13 7 3Gas flame adjustment 148
13 7 4Test of burner ignition  149
13 8Gas supply solenoid valves 151
13 8 1Valve cleanliness inspection 151
13 8 2Measuring resistance of the coils of gas supply valve electromagnets 152
13 8 3Measuring power supply of the coils of gas supply valve electromagnets 153
13 9Ignition units 154
13 9 1Measuring resistance on the ignition unit  154
13 9 2Voltage measurement on the cable harness of ignition units 155
13 10High-voltage cables 156
13 11Spark plugs 156
13 11 1Spark plug function test  156
13 11 2Spark plug check procedure  157
13 12Temperature sensor  158
14 Belt conveyors and augers  159
14 1Replacement of the hydraulic motor for driving the augers and the belt conveyor  160
14 2Dismounting the belt conveyor chain  163
14 3Mounting the belt conveyor chain 167
14 4Setting the belt conveyor chain sag  171
14 5Dismounting the belt conveyor chain drive  173
14 6Dismounting the auger chain  176
14 7Replacement of the drive switch of augers and belt conveyor  179
14 7 1Measuring the belt conveyor drive switch S7  180
14 8Dismounting the driving gear wheel of augers 181
14 9Replacement of consumables 182
14 9 1Belt conveyor chain guide plate  182
14 9 2 Cover plates  188
15 Wiring 189
15 1Description of basic components  190
15 1 2Central earthing points X6 and x7  191
15 2Diagnostics  192
15 2 1List of error codes displayed on the display 192
15 2 2Fuse box 195
15 2 3 Diagnostics socket  196
15 2 3 1Measuring of the CAN BUS data bus  197
15 2 3 1 1Measuring voltage of the CAN BUS data bus  197
15 2 3 1 2Measuring resistance of the CAN BUS data bus 197
15 2 4Communication with the control unit A2 by means of Bodas – service 3 5 198
15 2 4 1Connecting the machine to PC 198
15 2 4 2Uploading and deleting errors  201
15 2 4 3Check of parameters  202
15 2 5Display measurement  203
15 2 6Foot switch measurement  204
15 2 7Travel controller measurement  205
15 2 8Paving speed selector measurement  207
15 3Calibration  210
15 3 1Connecting the machine to PC 210
15 3 2Calibration of the travel controller and the paving speed selector 211
15 3 3Travel pump calibration  216
15 4Control unit A2  223
15 4 1Connector of the control unit  224
15 4 2Dismounting the control unit A2  228
15 5Display unit 229
15 5 1Dismounting the display  229
15 6Travel controller  231
15 6 1Dismounting the travel controller A4 231
15 7Paving speed selector  233
15 7 1Dismounting the paving speed selector  233
15 8Battery  236
16 Appendices 237
16 1Machine wiring diagram 238
16 2Machine hydraulic system diagram 256
16 2 1Measuring points of the hydraulic circuit  258
16 3Screed gas heating system diagram  259

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