Description
Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B50E EU Stage V, U.S. EPA Tier 4f Workshop Manual SN 3016546 – PDF DOWNLOAD
FILE DETAILS:
Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B50E EU Stage V, U.S. EPA Tier 4f Workshop Manual SN 3016546 – PDF DOWNLOAD
Language : English
Pages : 244
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:
Ammann AFW 150-2 Asphalt Paver, Wheeled Hatz 1B50E EU Stage V, U.S. EPA Tier 4f Workshop Manual SN 3016546 – PDF DOWNLOAD
ContentsΒ 4
1 IntroductionΒ 9
2 Safety measures and instructions 13
2 1Safety rules 14
2 2Environmental and hygiene principles 17
2 3Fire preventionΒ 18
3 Machine descriptionΒ 19
4 Specification manual 25
4 1Basic data 26
4 2Dimensional drawing of the machine 28
4 3Technical data 30
4 4Machine gradeability and lateral static stability of the machine 32
5 Specification of operating fluidsΒ 35
5 1Engine oil 36
5 2Fuel 37
5 3Hydraulic oilΒ 37
5 4Anti-adherent solution 37
5 5Liquid gas 38
5 6Lubricating grease 38
5 7Fluids 39
6 Lubrication and maintenance chartΒ 41
7 Engine 45
7 1Description of engine basic elements 46
7 2Technical data of the manufacturer 48
7 3Engine diagnostics 49
7 3 1Measuring glow plug resistance 49
7 3 2Measuring glow plug power supply 49
7 3 3Measuring temperature sensor 50
7 3 4Measuring lubricating oil pressure switchΒ 51
7 3 5Measuring engine speed 52
7 4Dismounting the charging controllerΒ 53
7 5Mounting the charging controller 54
7 6Dismounting the engine 55
7 7Mounting the engineΒ 60
8 Steering 65
8 1Description of basic elementsΒ 66
8 2Technical data of the manufacturer 67
8 3DiagnosticsΒ 67
8 4Replacement of the gear pump 68
8 5 Dismounting the steering linear hydraulic motor 70
8 6 Mounting the steering linear hydraulic motorΒ 72
8 7Dismounting the steering unitΒ 73
8 8Removal of the hydraulic tankΒ 74
8 9Mounting the hydraulic tankΒ 76
8 10Adjustment of the front wheel turning angle indicator 77
9 Travel 79
9 1Description of basic elementsΒ 80
9 2DiagnosticsΒ 83
9 2 1Measuring the brake switch 83
9 2 2Measuring the brake valve electromagnet Y7 84
9 2 3Measuring the refilling pressure 85
9 2 4Measuring the maximum pressure for forward and reverse travelΒ 86
9 2 5Measuring the resistance of the electromagnet coil 88
9 3Removal of the travel pump 88
9 4Dismounting the hydraulic motor and travel gearbox 90
9 5Mounting the hydraulic motor and travel gearboxΒ 92
10 Gear pump 95
10 1Description of basic elements 96
10 2Diagnostics 98
10 2 1Measuring the pressure of the belt conveyor and auger 98
10 2 2Measuring the screed lifting pressure 99
10 2 3Measuring the screed extension pressureΒ 100
10 2 4Measuring the maximum vibrator pressureΒ 101
10 2 5Measuring the vibration frequencyΒ 102
10 3 Dismounting the gear pump 103
10 4Dismounting the vibration unitsΒ 104
10 5Hydraulic system switchboard 106
10 5 1Description of basic elementsΒ 106
11 CoolingΒ 109
11 1Description of basic elementsΒ 110
11 2Cooling diagnosticsΒ 110
11 2 1Fan test 110
11 2 2Temperature sensor 110
11 3Dismounting the cooler 111
11 4Mounting the coolerΒ 113
12 Screed 117
12 1Dismounting the screed lifting cylinderΒ 118
12 2Replacement of linear hydraulic motors for screed extensionΒ 120
12 3Basic setting of the screedΒ 122
12 4Replacement of the friction plates 125
12 4 1Front frameΒ 126
12 4 2Rear framesΒ 129
13 Screed gas heating 133
13 1Gas system diagram 134
13 2Ignition process 135
13 3DiagnosticsΒ 137
13 3 1Gas equipment tightness checkΒ 137
13 4Reducing valve 139
13 5Gas hosesΒ 139
13 6Gas manifold 139
13 6 1Gas manifold replacement 139
13 7Screed heating burnerΒ 141
13 7 1Screed heating burner replacementΒ 141
13 7 2Cleaning the gas burner nozzle 142
13 7 3Gas flame adjustment 144
13 7 4Test of burner ignitionΒ 145
13 8Gas supply solenoid valves 147
13 8 1Valve cleanliness inspection 147
13 8 2Measuring resistance of the coils of gas supply valve electromagnets 148
13 8 3Measuring power supply of the coils of gas supply valve electromagnets 149
13 9Ignition units 150
13 9 1Measuring resistance on the ignition unitΒ 150
13 9 2Voltage measurement on the cable harness of ignition units 151
13 10High-voltage cables 152
13 11Spark plugs 152
13 11 1Spark plug function testΒ 152
13 11 2Spark plug check procedureΒ 153
13 12Temperature sensorΒ 154
14 Belt conveyors and augersΒ 155
14 1Replacement of the hydraulic motor for driving the augers and the belt conveyorΒ 156
14 2Dismounting the belt conveyor chainΒ 159
14 3Mounting the belt conveyor chain 163
14 4Setting the belt conveyor chain sagΒ 167
14 5Dismounting the belt conveyor chain driveΒ 169
14 6Dismounting the auger chainΒ 172
14 7Replacement of the drive switch of augers and belt conveyorΒ 175
14 7 1Measuring the belt conveyor drive switch S7Β 176
14 8Dismounting the driving gear wheel of augers 177
14 9Replacement of consumables 178
14 9 1Belt conveyor chain guide plateΒ 178
14 9 2 Cover platesΒ 184
15 Wiring 185
15 1Description of basic componentsΒ 186
15 1 2Central earthing points X6 and x7Β 187
15 2DiagnosticsΒ 188
15 2 1List of error codes displayed on the display 188
15 2 2Fuse box 191
15 2 3 Diagnostics socketΒ 192
15 2 3 1Measuring of the CAN BUS data busΒ 193
15 2 3 1 1Measuring voltage of the CAN BUS data busΒ 193
15 2 3 1 2Measuring resistance of the CAN BUS data bus 193
15 2 4Communication with the control unit A2 by means of Bodas β service 3 5 194
15 2 4 1Connecting the machine to PC 194
15 2 4 2Uploading and deleting errorsΒ 197
15 2 4 3Check of parametersΒ 198
15 2 5Display measurementΒ 199
15 2 6Foot switch measurementΒ 200
15 2 7Travel controller measurementΒ 201
15 2 8Paving speed selector measurementΒ 203
15 3CalibrationΒ 206
15 3 1Connecting the machine to PC 206
15 3 2Calibration of the travel controller and the paving speed selector 207
15 3 3Travel pump calibrationΒ 212
15 4Control unit A2Β 219
15 4 1Connector of the control unitΒ 220
15 4 2Dismounting the control unit A2Β 221
15 5Display unit 222
15 5 1Dismounting the displayΒ 222
15 6Travel controllerΒ 224
15 6 1Dismounting the travel controller A4 224
15 7Paving speed selectorΒ 226
15 7 1Dismounting the paving speed selectorΒ 226
15 8BatteryΒ 228
16 Appendices 229
16 1Machine wiring diagram 230
16 2 Electric installations cable harnessesΒ 236
16 3Machine hydraulic system diagram 238
16 3 1Measuring points of the hydraulic circuitΒ 240
16 4Screed gas heating system diagramΒ 241
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