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Ammann ARR 1575 Trench Roller Workshop Manual 3001980 PDF

$28.95

Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM U.S. EPA Tier 4f Workshop Manual (3001980) is a detailed guide for comprehensive maintenance and repairs, providing in-depth information for ensuring optimal performance and longevity of the ARR 1575 Trench Roller.

 

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Description

Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM U.S. EPA Tier 4f Workshop Manual 3001980 – PDF DOWNLOAD

FILE DETAILS:

Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM U.S. EPA Tier 4f Workshop Manual 3001980 – PDF DOWNLOAD

Language : English
Pages : 364
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM U.S. EPA Tier 4f Workshop Manual 3001980 – PDF DOWNLOAD

Contents 5
1 IntroductionΒ  11
2 Safety measures and instructionsΒ  15
2 1Safety rulesΒ  16
2 2Environmental and hygiene principlesΒ  19
2 3Fire prevention 20
2 4Claim conditions and disclaimer of liabilityΒ  20
3 MACHINE DESCRIPTION 21
3 1Machine description 22
3 2Dimensional drawing of the machineΒ  24
3 3Technical dataΒ  25
4 Specification of operating fluids 27
4 1Engine oilΒ  28
4 2FuelΒ  29
4 3Coolant 30
4 4Hydraulic oil 31
4 5Lubricating greaseΒ  31
4 6FillingsΒ  32
5 Frame 33
5 1Description of basic elements 34
5 4Mechanical partsΒ  38
5 4 1Swinging support, replacement of the joint head 38
5 4 2Replacement of swinging joint bearing 38
5 4 3Steering piston, bearing lubricationΒ  38
5 4 5Gas strut 39
5 4 6Front bonnet replacementΒ  41
5 4 6 1Replacement of bonnet hingesΒ  43
5 4 6 2Sensor replacementΒ  44
5 4 6 3Replacement of the rubber-metal elements of the front bonnet stop 49
5 4 6 4Adjustment of the rubber-metal elements of the front bonnet stopΒ  51
5 4 7Rear bonnet replacement 52
5 4 7 1Replacement of bonnet hingesΒ  56
5 4 7 2Sensor replacementΒ  56
5 4 7 3Replacement of the rubber-metal elements of the rear bonnet stopΒ  59
5 4 7 4Adjustment of the rubber-metal elements of the rear bonnet stop 59
5 4 8Swinging supportΒ  60
5 4 9Replacement of the steering pistonΒ  68
5 4 10Swinging joint 71
5 5Fuel tank 83
5 5 1Fuel level checkΒ  83
5 5 2Fuel replenishmentΒ  83
5 5 3Fuel draining 84
5 5 4Fuel tank cleaningΒ  84
5 6Hydraulic tankΒ  85
5 6 1Checking the hydraulic oil levelΒ  85
5 6 2Hydraulic oil replenishment 85
5 6 3Hydraulic oil drainingΒ  86
5 6 4Hydraulic oil filter replacementΒ  87
5 6 6Ventilation filter replacementΒ  88
5 6 7Hydraulic tank fillingΒ  88
5 6 8Filling the travel pump, increasing the supply pressureΒ  89
6 Cab and platformΒ  93
6 1Control and indication elements 95
6 1 1Display unitΒ  96
6 1 1 1Indicator lamps 96
6 1 2Error indication via LEDs on the display unit 99
6 1 3Infrared light emitter 100
6 1 3 1Layout 100
6 1 3 2Indication of faults by LEDs on the infrared light emitter 100
6 1 3 3Cable connection 101
6 1 3 4Handling 102
6 3 3Relays and fuses in the engine compartment 108
6 3 4DashboardΒ  109
6 3 4 1Other components 110
6 3 4 2N1 connector / cable harness 110
6 4 1Replacement of the remote control batteryΒ  113
6 4 2Replacement of the display unitΒ  117
6 4 3Replacement of the control unitΒ  118
6 4 3 2Installation 120
7 Front drum 121
7 2Hydraulic partsΒ  122
7 2 1Travel drive/vibration hoseΒ  122
7 2 2Valve block connectionsΒ  126
7 2 3Valve block hose 129
7 4Mechanical parts 131
7 4 1Removal of the drum extensionΒ  131
7 4 2Drum removal 133
7 4 3Replacement of vibration unit rubber elementsΒ  134
7 4 3Disassembly of the vibration unitΒ  140
7 4 4Installation of the drum rubber-metal elements 148
7 4 4Installation of the vibration unit 155
7 4 5Replacement of the travel hydraulic motorΒ  168
7 4 6Replacement of the vibration hydraulic motor 178
7 4 7Drum installationΒ  186
7 4 8ScraperΒ  186
8 Rear drumΒ  187
8 2Hydraulic partsΒ  188
8 3ACEeconΒ  189
8 4Mechanical parts 198
9 Front axle
(not included in the machine equipment) 199
10 Rear axle
(not included in the machine equipment) 201
11 TravelΒ  203
11 2Hydraulic parts 205
11 2 1Replacement of the travel pumpΒ  205
11 2 2Replacement of the valve blockΒ  220
11 2 3Brake testΒ  236
11 2 4Replacement of the travel hydraulic motor 236
11 4Mechanical partsΒ  237
11 4 1Replacement and adjustment of the speed magnetΒ  237
11 3 2Checking the engine speed and frequency 243
12 Vibration 245
13 SteeringΒ  247
13 2Hydraulic parts 248
13 2 1Replacement of the steering pistonΒ  248
14 Cooling 249
14 2Hydraulic parts 250
14 2 1Cleaning of the hydraulic oil coolerΒ  250
14 4Mechanical partsΒ  251
14 4 1Coolant and checking the coolant levelΒ  251
14 4 1 1Checking the coolant levelΒ  251
14 4 1 2Coolant replenishment 251
14 4 1 3Cooler cleaning 251
15 EngineΒ  253
15 1Engine compartment, overviewΒ  254
15 1 1Engine, left side 254
15 1 2Engine, right sideΒ  254
15 3Electrical installation 255
15 3 1Engine compartmentΒ  255
15 3 2Chassis at the rear 257
15 3 3Battery 258
15 3 3 1Battery replacement 259
15 3 4Batteries 260
15 3 5Alternator replacementΒ  260
15 3 6Starter replacement 260
15 4Mechanical partsΒ  261
15 4 1Fuel filter element 261
15 4 2Water separator filter elementΒ  261
15 4 3Checking the engine oil level 262
15 4 4Engine oil replenishmentΒ  262
15 4 5Engine oil draining 262
15 4 6Engine oil filter replacement 263
15 4 7Inlet air filterΒ  264
15 5Replacement and adjustment of the speed magnetΒ  265
15 6Checking the engine speed and frequency 266
16 Optional equipmentΒ  267
16 1List of optional equipmentΒ  268
16 2Safety barΒ  269
16 2 1Safety bar replacementΒ  269
16 2 2Sensor replacement and adjustment 276
17 General proceduresΒ  281
17 2Electrical installation 282
17 2 2Preparation for welding workΒ  282
17 2 3Starting the battery by means of another battery (jumping)Β  283
17 2 4Charging the battery with a charger 283
17 2 5Long-term storage 283
17 2 6Battery replacement 283
18 Troubleshooting 285
18 1Error diagnostics 286
18 1 1Description of basic components 286
18 1 2The engine does not start 299
18 1 3Start of the conductor and infrared radiation testΒ  301
18 1 4Near and remote machine haltΒ  303
18 1 5Control does not work 304
18 1 6 1External influences 304
18 1 6 2Machine cabling 304
18 1 6 3Operation 304
18 1 7Display unitΒ  313
18 1 8Manual controlΒ  316
18 2Pressure checkΒ  317
18 2 1Pressure check and adjustment 317
18 2 2Checking the steering pressureΒ  319
18 2 4Checking the maximum vibration pressure 320
18 2 5Checking the travel pumpΒ  323
18 2 5 1Checking the maximum supply pressureΒ  323
18 2 5 2Checking the travel pressures (reverse/forward) 325
18 2 5 3Checking the maximum pressure of the travel pump (reverse/forward)Β  326
18 2 6Checking the travel hydraulic motorsΒ  327
18 2 7Adjustment of the travel pump zero position 328
18 2 7 1Checking the travel pump magnetic coil / travel pump servo blockΒ  329
18 2 8Travel pump servo block check 331
18 2 9Checking the quantity divider 337
18 2 10Speeds and pressures 338
18 3Roller overturningΒ  339
18 3 1Checking damage 340
18 3 2Preventing oil shockΒ  340
18 3 3Starting the engine 346
19 AppendicesΒ  347
19 1Hydraulic systemΒ  349
19 1 1Adjustment of the travel pump zero position 349
19 1 1 1Checking the travel pump magnetic coil / travel pump servo blockΒ  349
19 2Wiring diagramΒ  350
19 4Hydraulic system diagramΒ  352
19 6Workshop jigs 354
19 6 1Special tools 354
19 6 2Special tool for measuring the speed and frequencyΒ  357
19 6 3Special tool for magnetic coil checkΒ  357
19 7Checking the tightness of screw connections 358

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