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Ammann ARR 1575 Trench Roller Workshop Manual 3005077 PDF
$28.95
Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM EU Stage V / U.S. EPA Tier 4f Workshop Manual (3005077) is a detailed guide for comprehensive maintenance and repairs, providing in-depth information for ensuring optimal performance and longevity of the ARR 1575 Trench Roller.
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Description
Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM EU Stage V / U.S. EPA Tier 4f Workshop Manual 3005077 – PDF DOWNLOAD
FILE DETAILS:
Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM EU Stage V / U.S. EPA Tier 4f Workshop Manual 3005077 – PDF DOWNLOAD
Language : English
Pages : 368
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Ammann ARR 1575 Trench Roller YANMAR 3TNV80F-SPAMM EU Stage V / U.S. EPA Tier 4f Workshop Manual 3005077 – PDF DOWNLOAD
Contents 5
1 Introduction 11
2 Safety measures and instructions 15
2 1Safety rules 16
2 2Environmental and hygiene principles 19
2 3Fire prevention 20
2 4Claim conditions and disclaimer of liability 20
3 MACHINE DESCRIPTION 21
3 1Machine description 22
3 2Dimensional drawing of the machine 24
3 3Technical data 25
4 Specification of operating fluids 27
4 1Engine oil 28
4 2Fuel 29
4 3Coolant 30
4 4Hydraulic oil 31
4 5Lubricating grease 31
4 6Fillings 32
5 Frame 33
5 1Description of basic elements 34
5 4Mechanical parts 38
5 4 1Swinging support, replacement of the joint head 38
5 4 2Replacement of swinging joint bearing 38
5 4 3Steering piston, bearing lubrication 38
5 4 5Gas strut 39
5 4 6Front bonnet replacement 41
5 4 6 1Replacement of bonnet hinges 43
5 4 6 2Replacement of the front sensor 44
5 4 6 3Replacement of the rubber-metal elements of the front bonnet stop 50
5 4 6 4Adjustment of the rubber-metal elements of the front bonnet stop 52
5 4 7Rear bonnet replacement 53
5 4 7 1Replacement of bonnet hinges 57
5 4 7 2Replacement of the rear sensor 57
5 4 7 3Replacement of the rubber-metal elements of the rear bonnet stop 63
5 4 7 4Adjustment of the rubber-metal elements of the rear bonnet stop 63
5 4 8Swinging support 63
5 4 9Replacement of the steering piston 71
5 4 10Swinging joint 74
5 5Fuel tank 86
5 5 1Fuel level check 86
5 5 2Fuel replenishment 86
5 5 3Fuel draining 87
5 5 4Fuel tank cleaning 87
5 6Hydraulic tank 88
5 6 1Checking the hydraulic oil level 88
5 6 2Hydraulic oil replenishment 88
5 6 3Hydraulic oil draining 89
5 6 4Hydraulic oil filter replacement 90
5 6 6Ventilation filter replacement 91
5 6 7Hydraulic tank filling 91
5 6 8Filling the travel pump, increasing the supply pressure 92
6 Cab and platform 95
6 1Control and indication elements 97
6 1 1Display unit 98
6 1 1 1Indicator lamps 98
6 1 2Error indication via LEDs on the display unit 101
6 1 3Infrared light emitter 102
6 1 3 1Layout 102
6 1 3 2Indication of faults by LEDs on the infrared light emitter 102
6 1 3 3Cable connection 103
6 1 3 4Handling 104
6 3 3Relays and fuses in the engine compartment 110
6 3 4Dashboard 111
6 3 4 1Other components 112
6 3 4 2N1 connector / cable harness 112
6 4 1Replacement of the remote control battery 115
6 4 2Replacement of the display unit 119
6 4 3Replacement of the control unit 120
6 4 3 2Installation 122
7 Front drum 123
7 2Hydraulic parts 124
7 2 1Travel drive/vibration hose 124
7 2 2Valve block connections 128
7 2 3Valve block hose 131
7 4Mechanical parts 133
7 4 1Removal of the drum extension 133
7 4 2Drum removal 135
7 4 3Replacement of vibration unit rubber elements 136
7 4 3Disassembly of the vibration unit 142
7 4 4Installation of the drum rubber-metal elements 150
7 4 4Installation of the vibration unit 157
7 4 5Replacement of the travel hydraulic motor 170
7 4 6Replacement of the vibration hydraulic motor 180
7 4 7Drum installation 188
7 4 8Scraper 188
8 Rear drum 189
8 2Hydraulic parts 190
8 3ACEecon 191
8 4Mechanical parts 200
9 Front axle
(not included in the machine equipment) 201
10 Rear axle
(not included in the machine equipment) 203
11 Travel 205
11 2Hydraulic parts 207
11 2 1Replacement of the travel pump 207
11 2 2Replacement of the valve block 222
11 2 3Brake test 238
11 2 4Replacement of the travel hydraulic motor 238
11 4Mechanical parts 239
11 4 1Replacement and adjustment of the speed magnet 239
11 3 2Checking the engine speed and frequency 245
12 Vibration 247
13 Steering 249
13 2Hydraulic parts 250
13 2 1Replacement of the steering piston 250
14 Cooling 251
14 2Hydraulic parts 252
14 2 1Cleaning of the hydraulic oil cooler 252
14 4Mechanical parts 253
14 4 1Coolant and checking the coolant level 253
14 4 1 1Checking the coolant level 253
14 4 1 2Coolant replenishment 253
14 4 1 3Cooler cleaning 253
15 Engine 255
15 1Engine compartment, overview 256
15 1 1Engine, left side 256
15 1 2Engine, right side 256
15 3Electrical installation 257
15 3 1Engine compartment 257
15 3 2Chassis at the rear 259
15 3 3Battery 260
15 3 3 1Battery replacement 261
15 3 4Batteries 262
15 3 5Alternator replacement 262
15 3 6Starter replacement 262
15 4Mechanical parts 263
15 4 1Fuel filter element 263
15 4 2Water separator filter element 263
15 4 3Checking the engine oil level 264
15 4 4Engine oil replenishment 264
15 4 5Engine oil draining 264
15 4 6Engine oil filter replacement 265
15 4 7Inlet air filter 266
15 5Replacement and adjustment of the speed magnet 267
15 6Checking the engine speed and frequency 268
16 Optional equipment 269
16 1List of optional equipment 270
16 2Safety bar 271
16 2 1Safety bar replacement 271
16 2 2Sensor replacement and adjustment 278
17 General procedures 283
17 2Electrical installation 284
17 2 2Preparation for welding work 284
17 2 3Starting the battery by means of another battery (jumping) 285
17 2 4Charging the battery with a charger 285
17 2 5Long-term storage 285
17 2 6Battery replacement 285
18 Troubleshooting 287
18 1Error diagnostics 288
18 1 1Description of basic components 288
18 1 2The engine does not start 301
18 1 3Start of the conductor and infrared radiation test 303
18 1 4Near and remote machine halt 305
18 1 5Control does not work 306
18 1 6 1External influences 306
18 1 6 2Machine cabling 306
18 1 6 3Operation 306
18 1 7Display unit 315
18 1 8Manual control 318
18 2Pressure check 319
18 2 1Pressure check and adjustment 319
18 2 2Checking the steering pressure 321
18 2 4Checking the maximum vibration pressure 322
18 2 5Checking the travel pump 325
18 2 5 1Checking the maximum supply pressure 325
18 2 5 2Checking the travel pressures (reverse/forward) 327
18 2 5 3Checking the maximum pressure of the travel pump (reverse/forward) 328
18 2 6Checking the travel hydraulic motors 329
18 2 7Adjustment of the travel pump zero position 330
18 2 7 1Checking the travel pump magnetic coil / travel pump servo block 331
18 2 8Travel pump servo block check 333
18 2 9Checking the quantity divider 339
18 2 10Speeds and pressures 340
18 3Roller overturning 341
18 3 1Checking damage 342
18 3 2Preventing oil shock 342
18 3 3Starting the engine 348
19 Appendices 349
19 1Hydraulic system 351
19 1 1Adjustment of the travel pump zero position 351
19 1 1 1Checking the travel pump magnetic coil / travel pump servo block 351
19 2Wiring diagram 352
19 4Hydraulic system diagram 354
19 6Workshop jigs 356
19 6 1Special tools 356
19 6 2Special tool for measuring the speed and frequency 361
19 6 3Special tool for magnetic coil check 361
19 7Checking the tightness of screw connections 362
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