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Ammann ARS 121 Single Drum Roller Operating Manual 0101 PDF
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The Operating Manual for Ammann ARS 121 Single Drum Roller, powered by Ashok Leyland engine compliant with BSIII, EU Stage IIIA, and US EPA Tier 3 standards, offers guidance on equipment operation and maintenance. Serial Number (SN) 0101 is specified for reference.
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Description
Ammann ARS 121 Single Drum Roller Ashok Leyland BSIII / EU STAGE IIIA / US EPA Tier 3 Operating Manual SN 0101 – PDF DOWNLOAD
FILE DETAILS:
Ammann ARS 121 Single Drum Roller Ashok Leyland BSIII / EU STAGE IIIA / US EPA Tier 3 Operating Manual SN 0101 – PDF DOWNLOAD
Language : English
Pages : 140
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Ammann ARS 121 Single Drum Roller Ashok Leyland BSIII / EU STAGE IIIA / US EPA Tier 3 Operating Manual SN 0101 – PDF DOWNLOAD
1 SPECIFICATION MANUAL 13
1 1 Basic Data 14
1 2 Dimension ChartΒ 16
1 3 Technical Data 17
2 OPERATING INSTRUCTIONS 21
2 1 Dewaxing and Inspection of a Newly Supplied MachineΒ 22
2 2 Safety InstructionsΒ 23
2 2 1 Safety measures to operate the machine 23
2 2 1 1 How to start the compaction work 23
2 2 1 2 Work safety secured by userΒ 23
2 2 2 Driver qualification requirementsΒ 24
2 2 3 Driverβs dutiesΒ 25
2 2 4 Not permitted activities – safety and guaranteeΒ 26
2 2 5 Safety labels and signs used on the machineΒ 27
2 2 6 Hand signals 31
2 3 Ecological and Hygienic Principles 34
2 3 1 Hygienic principlesΒ 34
2 3 2 Ecological principlesΒ 34
2 4 Preservation and Storage 35
2 4 1 Short-term preservation and storage for the period of 1 – 2 months 35
2 4 2 Machine preservation and storage for the period over 2 monthsΒ 35
2 5 Machine Disposal upon Its Life Termination 36
2 6 Machine DescriptionΒ 37
2 6 1 ChassisΒ 37
2 6 2 Electrical 38
2 6 2 1 Hydraulic components 40
2 7 Controlling and Operation of the Machine 42
2 7 1 DashboardΒ 42
2 7 1 1 Instrument cluster indications (17)Β 45
2 7 2 Driverβs seatΒ 47
2 7 3 Battery cut-off switch 47
2 8 How to Control and Use the Machine 48
2 8 1 Starting the engineΒ 48
2 8 1 1 How to start using jumper cables through different battery 49
2 8 2 Travel and reversing 50
2 8 3 Working / Moving on slopes 51
2 8 4 Travel with vibrationΒ 52
2 8 5 Emergency stop of the machineΒ 53
2 8 6 Stopping the machine 54
2 8 7 Shutting down engine and machine 55
2 8 8 Bonnet lifting and loweringΒ 56
2 8 9 Ballasting of tyres with liquidΒ 58
2 9 Machine Transportation 60
2 9 1 Machine transportation by its ownΒ 60
2 9 2 Machine transportation by carrierΒ 60
2 9 2 1 Loading the machine by crane 61
2 9 2 2 Loading the machine using a ramp 61
2 9 2 3 How to lock the steering joint 62
2 9 3 Towing of machineΒ 63
2 9 3 1 Bypassing the hydrostatic system 64
2 9 3 2 Deactivating the bypass function 64
2 9 3 3 Parking brake disable, 3 radial screw system 65
2 9 3 4 Parking brakes enableΒ 66
2 10 Special Conditions for the Machine ApplicationΒ 67
2 10 1 Vibration driving on compacted and hard materials 67
2 10 2 Machine use under extreme climatic conditions 67
2 10 2 1 Machine operation at low temperatures 67
2 10 2 2 Machine operation under high temperatures and humidityΒ 68
2 10 2 3 Operating the machine at high altitudes 68
2 10 2 4 Machine operating at extremely dusty environmentΒ 68
3 MAINTENANCE MANUAL 73
3 1 Special Conditions for the Machine Application 74
3 1 1 Safety during machine maintenanceΒ 74
3 1 2 Fire precautions when refillingΒ 74
3 1 3 Ecological and hygienic principles 75
3 2 Specification of FluidsΒ 76
3 2 1 Engine oil 76
3 2 2 Fuel 77
3 2 3 Cooling liquid 77
3 2 4 Hydraulic oilΒ 78
3 2 5 Lubricating grease 78
3 2 6 Axle – Differential and epicyclic gearbox oilΒ 79
3 2 7 Drum cooling liquidΒ 79
3 3 RefillsΒ 80
3 4 Lubrication and Maintenance TableΒ 81
3 5 Lubrication and Service Plan 83
3 6 Individual Operations of MaintenanceΒ 0
Every 20 hours of operation 85
3 6 1 Engine oil level check and restoration 85
3 6 2 Coolant level check and restorationΒ 86
3 6 3 Hydraulic oil level check and restorationΒ 87
3 6 4 Crankcase breather inspectionΒ 88
3 6 5 Fan condition checkΒ 89
3 6 6 Engine fan belt inspection 89
3 6 7 Engine air intake system inspectionΒ 90
3 6 8 Fuel level check and refilling 91
3 6 9 Drain fuel filter cum water separatorΒ 92
3 6 10 Alarm and control devices check 93
Every 150 hours of operationΒ 94
3 6 11 Tyre pressure check 94
Every 250 hours of operationΒ 95
3 6 12 Engine mounts and fasteners inspectionΒ 95
3 6 13 Replacement of fuel filter (mud filter) 96
3 6 14 Battery check 98
3 6 15 Air filter vacuum switch function check 99
3 6 16 Machine lubricationΒ 100
3 6 17 Vibrator assembly oil level checkΒ 102
3 6 18 Axle – Epicyclic gearboxes oil level check 103
3 6 19 Axle – Differential gearboxes gearbox oil level checkΒ 104
Every 500 hours of operation 105
3 6 20 Engine oil changeΒ 105
3 6 20 1 Engine oil filter replacementΒ 105
3 6 21 Fuel filter cum water separator replacementΒ 108
3 6 22 Coolant level checkΒ 110
3 6 23 Wiring check 110
3 6 24 Wheel bolts tightening check 111
Every 1000 hours of operationΒ 112
3 6 25 Air filter element replacement 112
3 6 26 Engine valve clearance adjustmentΒ 114
3 6 27 Engine fan belt tension checkΒ 114
3 6 28 Vibration damping pad condition inspection 116
3 6 29 Fuel tank cleaning 117
Every 1500 hours of operationΒ 118
3 6 30 Axle – Differential oil change 118
3 6 31 Axle – Epicyclic gearbox oil changeΒ 119
Every 2000 hours of operationΒ 120
3 6 32 Vibrator casing oil change 120
3 6 33 Hydraulic oil, suction line filter cartridge and strainer replacementΒ 121
3 6 34 Coolant change 125
Maintenance – As neededΒ 127
3 6 35 Drum cooling liquid (optional) 127
3 6 36 Coolant, oil and air cooler cleaning 128
3 6 37 Air purging from fuel system 129
3 6 38 Scraper adjustment 131
3 6 39 Battery charging 132
3 6 40 Machine Cleaning 133
3 6 41 Screwed connections checkΒ 133
3 7 SchematicsΒ 136
3 7 1 Electrical schematicΒ 136
3 7 2 Hydraulic schematic 137
3 8 General Information 138
3 8 1 Acronyms and abbreviationsΒ 138
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