Ammann Pneumatic Tyred Roller AP 240 Cummins – Tier II Operating manual – PDF DOWNLOAD

Description

Ammann Pneumatic Tyred Roller AP 240 Cummins – Tier II Operating manual – PDF DOWNLOAD

FILE DETAILS:

Ammann Pneumatic Tyred Roller AP 240 Cummins – Tier II Operating manual – PDF DOWNLOAD

Language : English
Pages :157
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Ammann Pneumatic Tyred Roller AP 240 Cummins – Tier II Operating manual – PDF DOWNLOAD

Spaer Parts List 

Congratulations on your purchase of an AMMANN road roller. This modern compaction device is characterised by simple operation and maintenance and is the product of many years of AMMANN experience in the field of road roller engineering. In order to avoid faults due to improper operation and maintenance we request that you read this operating manual with great care and keep it for later reference.

This manual consists of:
I. Specification manual III. Air – Conditioning system
II. Operating instructions IV. Maintenance manual

• The following explanations serve to familiarise the machinist (operator) with the roller and to support him during handling and maintenance. It is therefore absolutely necessary to provide the operator with these instructions and to ensure that he reads them carefully before using the road roller. This aids training comprehension during the first use of the road roller.
• Subsequent faults due to improper operating are avoided. Adherence to maintenance instructions increases the reliability and lifetime of the machinery. It reduces repair costs and down time.
• AMMANN accepts no liability for continued safe functioning of the road roller if it is incorrectly operated and / or operating modes are employed which represent improper use.
• Spare parts must meet AMMANN technical specifications. These requirements are fulfilled if only original AMMANN spare parts are used. These instructions must always be kept available on the equipment.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ammann Pneumatic Tyred Roller AP 240 Cummins – Tier II Operating manual – PDF DOWNLOAD

Operating manual................................................................  1
	CONTENT.....................................................................  6
	SPECIFICATION MANUAL........................................................ 11
		1.1. Basic specification................................................ 12
		1.2. Dimensional machine drawing........................................ 14
		1.3. Technical data..................................................... 16
			1.3.1 Weights....................................................... 16
			1.3.2 Technical information......................................... 17
			1.3.3 Driving qualities............................................. 17
			1.3.4 Engine........................................................ 18
			1.3.5 Gearbox....................................................... 18
			1.3.6 Axles......................................................... 18
			1.3.7 Brakes........................................................ 19
			1.3.8 Driving....................................................... 19
			1.3.9 Fills......................................................... 19
			1.3.10 Electric installation........................................ 20
			1.3.11 Safety regulations........................................... 20
			1.3.12 Hygienic data of the machine................................. 21
			1.3.13 Traffic regulations.......................................... 22
			1.3.14 Extended devices............................................. 22
	2. Operating Instructions .................................................. 25
		2.1. The main safety precaution ........................................ 27
			2.1.1. Safety precaution by the machine operating .................. 27
				2.1.1.1. Before starting the compactional works ................ 27
				2.1.1.2. Secure the safety disposals by watcher ................ 28
				2.1.1.3. By using the safety frame ROPS ........................ 28
			2.1.2. The requirements for the driver´s qualification ............. 29
			2.1.3. Driver´s Obligations ........................................ 29
			2.1.4. Prohibited Activities ....................................... 31
			2.1.5. Safety signs and symbols marked on the machine .............. 32
		2.2. Environmental & Hygienical Principles ............................. 35
			2.2.1. Hygienic fundamentals ....................................... 35
			2.2.2. Ecologic fundamentals ....................................... 35
		2.3. Conservation and Storage of the machines .......................... 36
			2.3.1. Short-term storage of 1 to 2 months ......................... 36
			2.3.2. Conservation and storage for more than 2 months ............. 36
			2.3.3. De-conservation and inspection of brand new machines ........ 37
		2.4. Machine dispose after its lifecycle ............................... 38
		2.5. Machine description ............................................... 39
		2.6. Controls and Control Devices ...................................... 40
		2.7.  Operating Instructions ........................................... 55
			2.7.1.  Starting the Engine ........................................ 55
			2.7.2. Travel & Reversing  ......................................... 57
			2.7.3. Stopping the Machine & Engine ............................... 59
			2.7.4. Changing ENABLED workplace position ......................... 60
			2.7.5. Parking, Dead Parking of the Machine ........................ 61
			2.7.6. Emergency Stopping .......................................... 61
			2.7.7. Driving the Machine Under Heavy Conditions .................. 62
			2.7.8.  Operating the Machine During Break-In Period ............... 62
		2.8. Transporting the Machine .......................................... 63
			2.8.1.  Transportation by Its Own Axle ............................. 63
			2.8.2. Transporting the Machine by a Public Road  .................. 63
			2.8.3. Transporting the Machine by Rail ............................ 64
			2.8.4. Loading of the Machine ...................................... 64
			2.8.5. Dismantling ROPS Frame & Cabin  ............................. 65
			2.8.6. Towing ...................................................... 67
		2.9. Using the Machine Under Special Conditions  ....................... 69
		2.10. Tyre Inflating Pressure .......................................... 70
	3. Air conditioner  ........................................................ 73
		Air-conditioning system description .................................... 74
		Air-conditioning circuit ............................................... 74
		Air-conditioning system controls ....................................... 75
		Maintenance ............................................................ 76
		Failures  .............................................................. 77
	4. MAINTENANCE MANUAL ...................................................... 79
		4.1. Safety standards and other maintenance regulations  ............... 81
			4.1.1. Maintenance safety .......................................... 81
			4.1.2. Fire regulations when changing the working fills ............ 81
			4.1.3. Ecological and hygienic standards ........................... 82
		4.2. Filling Specifications ............................................ 83
			4.2.1. Motor Oil  .................................................. 83
			4.2.2. Fuel  ....................................................... 84
			4.2.3. Coolant ..................................................... 84
			4.2.4. Hydraulic Oil  .............................................. 85
			4.2.5. Oil in CLARK Gearbox ........................................ 86
			4.2.6. Gearbox Oil  ................................................ 86
			4.2.7. Brake Fluid ................................................. 87
			4.2.8. Grease ...................................................... 87
			4.2.9. Windscreen Washer Fluid ..................................... 87
		4.3. Fillings   ........................................................ 88
		4.4. Lubrication & Maintenance Table ................................... 89
		4.5. Lubrication Chart ................................................. 92
		4.6. Lubrication & Maintenance Operations .............................. 93
			Following 20 hours of operation or daily ........................... 94
				4.6.1.  Check oil in the engine ................................ 94
				4.6.2.  Check coarse fuel filter  .............................. 95
				4.6.3. Check the motor belt .................................... 96
				4.6.4. Check the fan condition ................................. 96
				4.6.5.  Check the coolant  ..................................... 97
				4.6.6.  Check vacuum valve's air filter  ....................... 97
				4.6.7. Check the amount of fuel   .............................. 98
				4.6.8. Refill the water tank ................................... 98
				4.6.9. Check the oil in the hydraulic system tank .............. 99
				4.6.10. Check the brake fluid .................................. 99
				4.6.11. Check the alarm & control equipment ....................100
				4.6.12. Check the amount of oil in CLARK gearbox ...............102
				4.6.13. Check the suction line (induction manifold) ............102
				4.6.14. Check the air tank blowdown valve  .....................103
			Every 250 hours of operation (3 months)  ...........................104
				4.6.15. Replace oil in the engine ..............................104
				4.6.16. Inspect the injection pump .............................106
				4.6.17. Inspect the compressor .................................106
				4.6.18. Inspect engine's cooling circuit  ......................107
				4.6.19. Check air filter's vacuum switch function ..............108
				4.6.20. Inspect the battery (accumulator) condition ............109
				4.6.21. Lubricate the joint (cardan) shaft & brakes ............111
				4.6.22. Clean the sprinkling filter ............................112
				4.6.23. Lubrication  ...........................................112
			Every 500 hours of operation (6 months)  ...........................114
				4.6.24. Check the rear axle oil ................................114
				4.6.25. Replace CLARK gearbox filter oil  ......................115
				4.6.26. Replace the fuel filter ................................116
				4.6.27. Check coolant concentration ............................118
			Every 1000 hours of operation (1 year) .............................119
				4.6.28. Inspect and adjust brake shoes   .......................119
				4.6.29. Check and adjust valve clearance .......................121
				4.6.30. Check belt & tensioner .................................123
				4.6.31. Change CLARK gearbox oil ...............................125
				4.6.32. Replace the Air Drier  .................................126
				4.6.33. Check the bolted connections  ..........................126
				4.6.34. Change the oil in the differential .....................128
			Every 2000 hours of operation (every 2 years) ......................130
				4.6.35. Change the oil in the rear axle ........................130
				4.6.36. Change the oil & filter in the steering hydraulics  ....131
				4.6.37. Replace oil in the front axle's hydraulic cylinder  ....133
				4.6.38. Change the brake fluid  ................................134
				4.6.39. Exchange the coolant ...................................136
				4.6.40. Inspect the discharge line of the air compressor  ......138
			Maintenance as required ............................................139
				4.6.41. Clean the Fuel Tank ....................................139
				4.6.42. Vent the Fuel System ...................................140
				4.6.43. Replace air filter element .............................141
				4.6.44. Clean the Cooler .......................................143
				4.6.45. Clean the water tank & sprinkling filter  ..............144
				4.6.46. Clean the brush scrapers ...............................145
				4.6.47. Clean the cabin ventilation air filter   ...............145
				4.6.48. Clean the Machine ......................................146
				4.6.49. Check the bolt connections are  tightened  .............146
		4.7. Appendixes - scheme ...............................................148
			Electric installation scheme .......................................148
			Hydraulic scheme....................................................151
			Air circuit.........................................................152
	EC DECLARATION OF CONFORMITY................................................157

Contact us: [email protected]

https://vimeo.com/847323418?share=copy

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M