AMV 2B-CR Tunnel Drilling Rig 11-3256 User and Spare Parts Catalogue

Description

AMV 2B-CR Tunnel Drilling Rig 11-3256 — User and Spare Parts Catalogue

This is the complete user manual and spare parts catalogue for the AMV 2B-CR tunnel drilling rig, also identified on the CE declaration of conformity as AMV 21SGBC-CC, serial number 11-3256, delivered to LNS-Leighton. Produced by Andersens Mek. Verksted A.S (AMV) in Flekkefjord, Norway, this 789-page document covers everything from initial setup and daily operation through hydraulic schematics, electrical wiring, and complete exploded parts diagrams for the rig and its major bought-in components.

File Details

• Manual type: User manual and spare parts catalogue
• Brand: AMV (Andersens Mek. Verksted A.S)
• Model: AMV 2B-CR / AMV 21SGBC-CC
• Serial number: 11-3256
• Year: 2010
• Language: English
• Page count: 789
• File format: PDF

Chapters Covered

• 01.0 Introduction — contents, declaration of conformity, guarantee and warranty, complaints report
• 02.0 Safety — directions for safety, training, mechanical hazards, electrical hazards, thermal hazards, noise, emergency stop, fire extinguishing system
• 03.0 Technical specification — main components, chassis, Beta boom, feeder beam, rock drill, rod adding system, hydraulic power pack, water system, compressed air, lubrication, electrical
• 04.0 Markings, signals and warning devices — nameplate, warning signs, function and information signs
• 05.0 Transport, handling and storage — lifting, shipping, storage procedures
• 06.0 Structure and functioning — chassis, support legs, booms, rock drills, lubrication, hydraulic, water, compressed air, electrical systems
• 07.0 Preparation and startup — pre-use checks and initial procedures
• 08.0 Installation and use — set-up instructions, stability, operating panels, startup sequence, engine display, remote control, operator consoles, regulations
• 09.0 Hydraulics, water/air and central lubrication — hydraulic schematics, filtering and cooling, pressure manifold, pumps, water/compressed air outline, neck lubrication, central lubrication
• 10.0 Maintenance Instructions — general maintenance, daily/50/250/500/750/1000-8000 hour checklists, feeder and rock drill, filters and switches, lubrication sheet
• 11.0 Part Catalog AMV-produced parts — chassis, booms, feed positioners, feeder beams, cylinders, rod adding system, operator control panel
• 12.0 Data Sheets and Safety — oil product data sheets
• 13.0 Certificates
• 14.0 Deutz diesel motor — user manual and spare parts catalogue
• 15.0 Chassis / crawler — Hitachi track, travel motor, track adjustment
• 16.0 Centralized lubrication unit
• 17.0 Fire fighting — DAFO Forrex system
• 18.0 Drifters HC50 — Montabert rock drill workshop manual and spare parts
• 19.0 Compressor — Kaeser SM15 screw compressor
• 20.0 Water pump — Grundfos CR10-18
• 21.0 Electric — wiring diagrams and part lists
• 22.0 Radio control — FSS 727 transmitter and FSE 727 radio-bus

What This Manual Covers

The AMV 2B-CR is a twin-boom tunnel drilling jumbo built around a Hitachi ZX240 crawler undercarriage with AMV’s own upper structure, two Beta booms, Gamma feed positioners, and 12-foot feeders equipped with a rod adding system. This manual documents the entire machine as delivered under serial number 11-3256, including the two Montabert HC 50 rock drills (right boom serial H110A000070, left boom serial H110A000068, spare serial H110A000071), the Deutz TCD 2012 L4 diesel engine, the two 55 kW electric hydraulic power packs, the Kaeser SM15 compressor, and the Grundfos CR10-18 water pump.

Beyond the core machine, the manual embeds the full documentation for the major bought-in components: the Deutz engine service manual and parts catalogue, the Montabert HC 50 drifter workshop manual with exploded views and tightening torques, the Kaeser SM15 compressor operating manual, and the Grundfos CR10-18 pump instructions. This means a technician can service the rock drills, the engine, the compressor, and the water pump without sourcing separate documentation.

Section 9 is particularly detailed, providing hydraulic schematics with component callouts, pressure adjustment procedures for the boom pump (210 bar), percussion pump (175 bar), and main pressure relief valve (260-270 bar), plus the LS pressure relief valve settings for feeder pressure (max 130 bar) and end-stop pressure (40 bar). The electrical section includes the 1000V main supply, 400V AC distribution, 24V DC control, CAN-bus architecture, and the radio control system.

The parts catalog in Section 11 covers AMV-produced components with exploded drawings and part numbers for the chassis assembly, right and left Beta booms, boom lift/swing/extension cylinders, feed positioners, feeder beams, rod adding system, and operator control panel. Section 14 carries the Deutz engine parts, Section 15 the Hitachi track components, Section 18 the Montabert HC 50 spares, and Section 19 the Kaeser compressor spares.

Why This Manual Matters

The AMV 2B-CR is a specialised tunnel drilling rig, and the procedures in this manual are specific to this machine and its serial-numbered configuration. Hydraulic pressure settings, maintenance intervals, lubrication points, and parts identification all depend on the exact configuration documented here. Working without these specifications risks damaging the hydraulic system, the rock drills, or the engine — and in a tunnel environment, that means costly downtime and safety exposure.

The maintenance schedules alone — daily, 50-hour, 250-hour, 500-hour, 750-hour, and 1000-8000 hour checklists — give a service planner a complete framework for keeping the rig operational. The lubrication sheet specifies Shell Tellus T 46 hydraulic oil (approx. 400 L), Shell Super 15W-40 engine oil (approx. 16 L), Shell Retinax HDX 2 for the central lubrication system, and Texaco Aries 32 or 100 for the rock drill shank lubrication.

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Instant PDF Delivery

This manual is delivered as an instant PDF download after payment. No shipping, no waiting. It can be viewed on any device — laptop, tablet, or smartphone — and individual pages or sections can be printed for use in the workshop or at the rig. The complete 789-page document is contained in a single PDF file, giving you immediate access to the full AMV 2B-CR user manual and spare parts catalogue for serial number 11-3256.