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Aprilia Sportcity One 50 4T Motorcycle Service Repair Manual – PDF Download
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Aprilia Sportcity One 50 4T Motorcycle Service Repair Manual
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Description
Aprilia Sportcity One 50 4T Motorcycle Service Repair Manual
FILE DETAILS:
Aprilia Sportcity One 50 4T Motorcycle Service Repair Manual
LANGUAGE:ENGLISH
PAGES:167
DOWNLOADABLE:YES
FILE TYPE:PDF
APRILIA SPORTCITY ONE 50 4T MOTORCYCLE SERVICE REPAIR MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
- Aprilia Sportcity One 50 4T Motorcycle Service Repair Manual
- This manual provides the main information to carry out regular maintenance operations on your vehicle. – This manual is intended to aprilia Dealers and their qualified mechanics; several concepts have been deliberately omitted as they are considered unnecessary.
- As it is not possible to include complete mechanical notions in this manual, users should have basic mechanical knowledge or minimum knowledge about the procedures involved when repairing scooters. Without this knowledge, repairing or checking the vehicle may be inefficient or even dangerous.
- As the vehicle repair and check procedures are not described in detail, be extremely cautious so as not to damage components or injure individuals. In order to optimise customer satisfaction when using our vehicles, aprilia s.p.a. commits itself to continually improve its products and the relative documentation.
- The main technical modifications and changes in repair procedures are communicated to all aprilia Sales Outlets and its International Subsidiaries. These changes will be introduced in the subsequent editions of the manual. In case of need or further queries on repair and check procedures, consult aprilia CUSTOMER DEPARTMENT, which will be prepared to provide any information on the subject and any further communications on updates and technical changes related to the vehicle.
TABLE OF CONTENTS:
Aprilia Sportcity One 50 4T Motorcycle Service Repair Manual
Man: SPORTCITY ONE 50 4T....................................... 4 Cap:Characteristics........................................ 5 Sez:Safety rules....................................... 6 Sez:Maintenance rules.................................. 8 Sez:Vehicle identification............................. 11 Sez:Dimensions and mass................................ 12 Sez:Engine............................................. 12 Sez:Transmission....................................... 12 Sez:Capacities......................................... 13 Sez:Electrical system.................................. 13 Sez:Frame and suspensions.............................. 13 Sez:Brakes............................................. 14 Sez:Wheels and tyres................................... 14 Sez:Tightening Torques................................. 14 Sez:Overhaul data...................................... 17 Sez:Assembly clearances................................ 17 Sez:Cylinder - piston assy............................. 17 Sez:Piston rings....................................... 18 Sez:Crankcase - crankshaft - connecting rod............ 18 Sez:Slot packing system................................ 19 Sez:Products........................................... 20 Cap:Tooling................................................ 21 Cap:Maintenance............................................ 29 Sez:Maintenance chart.................................. 30 Sez:Carburettor........................................ 30 Sez:Spark plug......................................... 30 Sez:Hub oil............................................ 31 Sez:Check.............................................. 31 Sez:Replacement........................................ 32 Sez:Air filter......................................... 33 Sez:Engine oil......................................... 34 Sez:Replacement........................................ 34 Sez:Check.............................................. 35 Sez:Fuel filter........................................ 36 Sez:Transmissions...................................... 37 Sez:Checking the valve clearance....................... 38 Sez:Braking system..................................... 39 Sez:Level check........................................ 39 Sez:Top-up............................................. 40 Sez:Headlight adjustment............................... 41 Cap:Electrical system...................................... 0 Sez:Components arrangement............................. 45 Sez:Ground points...................................... 49 Sez:Checks and inspections............................. 50 Sez:Ignition circuit................................... 50 Sez:Battery recharge circuit........................... 50 Sez:Stator check....................................... 51 Sez:Start up system check.............................. 51 Sez:Horn control....................................... 51 Sez:Turn signals system check.......................... 52 Sez:level indicators................................... 52 Sez:Lights list........................................ 52 Sez:Fuses.............................................. 53 Sez:Sealed battery..................................... 53 Sez:Dry-charge battery................................. 54 Sez:Battery installation............................... 56 Cap:Engine from vehicle.................................... 0 Sez:Exhaust assy. Removal.............................. 61 Sez:Removal of the engine from the vehicle............. 61 Cap:Engine................................................. 64 Sez:Automatic transmission............................. 65 Sez:Transmission cover................................. 65 Sez:Kickstart.......................................... 65 Sez:Air duct........................................... 65 Sez:Removing the driven pulley shaft bearing........... 65 Sez:Refitting the driven pulley shaft bearing.......... 66 Sez:Removing the driven pulley......................... 66 Sez:Inspecting the clutch drum......................... 66 Sez:Inspecting the clutch.............................. 67 Sez:Removing the clutch................................ 67 Sez:Pin retaining collar............................... 68 Sez:Removing the driven half-pulley bearing............ 68 Sez:Inspecting the driven fixed half-pulley............ 69 Sez:Inspecting the driven sliding half-pulley.......... 69 Sez:Refitting the driven half-pulley bearing........... 70 Sez:Inspecting the clutch spring....................... 70 Sez:Refitting the clutch............................... 71 Sez:Refitting the driven pulley........................ 72 Sez:Drive-belt......................................... 72 Sez:Removing the driving pulley........................ 72 Sez:Inspecting the rollers case........................ 73 Sez:Refitting the driving pulley....................... 74 Sez:Refitting the transmission cover................... 74 Sez:End gear........................................... 75 Sez:Removing the hub cover............................. 75 Sez:Removing the wheel axle bearings................... 76 Sez:Removing the driven pulley shaft bearing........... 77 Sez:Inspecting the hub shaft........................... 77 Sez:Inspecting the hub cover........................... 78 Sez:Refitting the wheel axle bearing................... 78 Sez:Refitting the hub bearings......................... 79 Sez:Refitting the ub cover............................. 79 Sez:Flywheel cover..................................... 80 Sez:Cooling hood....................................... 80 Sez:Cooling fan........................................ 80 Sez:Removing the stator................................ 81 Sez:Refitting the stator............................... 81 Sez:Flywheel and starting.............................. 81 Sez:Removing the starter motor......................... 81 Sez:Removing the flywheel magneto...................... 82 Sez:Inspecting the flywheel components................. 82 Sez:Starter gear rim................................... 83 Sez:Intermediate gear.................................. 83 Sez:Refitting the flywheel magneto..................... 83 Sez:Refitting the starter motor........................ 84 Sez:Cylinder assy. and timing system................... 84 Sez:Removing the rocker-arms cover..................... 84 Sez:Removing the timing system drive................... 85 Sez:Removing the cam shaft............................. 86 Sez:Removing the cylinder head......................... 87 Sez:Removing the valves................................ 87 Sez:Removing the cylinder - piston assy................ 88 Sez:Inspecting the small end........................... 88 Sez:Inspecting the wrist pin........................... 89 Sez:Inspecting the piston.............................. 89 Sez:Inspecting the cylinder............................ 90 Sez:Inspecting the piston rings........................ 91 Sez:Removing the piston................................ 92 Sez:Choosing the gasket................................ 92 Sez:Refitting the piston rings......................... 94 Sez:Refitting the cylinder............................. 96 Sez:Inspecting the cylinder head....................... 96 Sez:Inspecting the timing system components............ 97 Sez:Inspecting the valve sealings...................... 97 Sez:Inspecting the valve housings...................... 98 Sez:Inspecting the valves.............................. 99 Sez:Inspecting the springs and half-cones.............. 99 Sez:Refitting the valves...............................100 Sez:Inspecting the cam shaft...........................100 Sez:Refitting the head and timing system components....101 Sez:Refitting the timing chain.........................103 Sez:Refitting the rocker-arms cover....................104 Sez:Refitting the intake manifold......................104 Sez:Crankcase - crankshaft.............................105 Sez:Splitting the crankcase halves.....................105 Sez:Removing the crankshaft bearings...................107 Sez:Refitting the crankshaft bearings..................107 Sez:Inspecting the crankshaft alignment................108 Sez:Refitting the crankcase halves.....................109 Sez:Lubrication........................................109 Sez:Crankshaft oil seals...............................109 Sez:Removal............................................110 Sez:Refitting..........................................110 Sez:Oil pump...........................................111 Sez:Removal............................................111 Sez:Inspection.........................................112 Sez:Refitting..........................................113 Sez:Removing the oil sump..............................113 Sez:Refitting the oil sump.............................114 Sez:Fuel supply........................................114 Sez:Removing the carburettor...........................115 Sez:Refitting the carburettor..........................118 Sez:Level check........................................121 Sez:Inspecting the automatic choke device..............122 Sez:Adjusting the idle.................................124 Cap:Suspensions............................................126 Sez:Front..............................................127 Sez:Removing the front wheel...........................127 Sez:Front wheel hub overhaul...........................127 Sez:Refitting the front wheel..........................129 Sez:Handlebar..........................................130 Sez:Removal............................................130 Sez:Front fork.........................................131 Sez:Steering column....................................132 Sez:Removal............................................132 Sez:Steering bearing...................................134 Sez:Rear...............................................135 Sez:Removing the rear wheel............................135 Sez:Swing-arm..........................................136 Sez:Removal............................................136 Sez:Overhaul...........................................137 Sez:Shock absorbers....................................138 Sez:Removal............................................138 Sez:Centre-stand.......................................138 Cap:Braking system......................................... 0 Sez:Interventions rules................................141 Sez:Front brake calliper...............................142 Sez:Removal............................................142 Sez:Refitting..........................................142 Sez:Front brake pads...................................143 Sez:Removal............................................143 Sez:Refitting..........................................144 Sez:Fill - Bleeding the braking system.................144 Sez:Front brake pump...................................145 Sez:Removal............................................146 Sez:Rear drum brake....................................146 Cap:Chassis................................................148 Sez:Seat...............................................149 Sez:Rear rack..........................................149 Sez:Driving mirrors....................................149 Sez:Rear handlebar cover...............................149 Sez:Instrument panel...................................150 Sez:Front handlebar cover..............................150 Sez:Headlight assy.....................................151 Sez:Legshield..........................................151 Sez:Knee-guard.........................................152 Sez:Front wheel housing................................152 Sez:Taillight assy.....................................153 Sez:Footrest...........................................154 Sez:Side fairings......................................154 Sez:License plate holder...............................155 Sez:Air filter.........................................156 Sez:Rear mudguard......................................157 Sez:Helmet bay.........................................157 Sez:spoiler............................................158 Sez:Fuel tank..........................................158 Sez:Front mudguard.....................................159 Sez:Rear central cover.................................159 Sez:Battery............................................160 Cap:Pre-delivery........................................... 0 Sez:Aesthetic inspection...............................162 Sez:Tightening torques inspection......................162 Sez:Electrical system..................................162 Sez:Levels check.......................................163 Sez:Road test..........................................163 Sez:Static test........................................164 Sez:Functional inspection..............................164 Sez:Specific operations for the vehicle................164
PLEASE NOTE:
⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
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