ASTRA Truck HD9 Euro3 USE AND MAINTENANCE HANDBOOK MANUAL – PDF DOWNLOAD

Description

ASTRA Truck HD9 Euro3 USE AND MAINTENANCE HANDBOOK MANUAL – PDF DOWNLOAD

FILE DETAILS:

ASTRA Truck HD9 Euro3 USE AND MAINTENANCE HANDBOOK MANUAL – PDF DOWNLOAD

Language :English
Pages :298
Downloadable : Yes
File Type : PDF

IMAGES PREVIE W OF THE MANUAL:

DESCRIPTION:

ASTRA Truck HD9 Euro3 USE AND MAINTENANCE HANDBOOK MANUAL – PDF DOWNLOAD

INTRODUCTION
This Use and Maintenance Handbook is divided into 4 parts, each of which systematically
subdivided according to subject, for quick and easy consulting.
1) Technical specifications: this contains all the characteristic data which should be read
through at least once to acquire a working knowledge of the vehicle.
2) Use of the vehicle and practical hints: this contains information relevant to themain controls
and instruments, and the main rules to be followed especially for new vehicles.
3) Maintenance instructions: this section contains the functional instructions for checking
andmaintaining the vehicle whichmust be implemented to ensure satisfying operation,
cost-effective running and long life of the vehicle.
4) Tables and diagrams: contains vehicle scheduled maintenance tables and diagrams.
In this Use and Maintenance Handbook there are texts that are highlighted in a particular
manner:

TABLE OF CONTENTS:

ASTRA Truck HD9 Euro3 USE AND MAINTENANCE HANDBOOK MANUAL – PDF DOWNLOAD

Introduction VII
After sales service VIII
Warning IX
TECHNICAL DATA 1-1
Position of vehicle identification data plates 1-3
Model identification plate 1-3
Imprinting of the vehicle chassis 1-3
Vehicle identification plate 1-3
Chassis punching 1-4
Vehicle registration number 1-4
Vehicle identification plate 1-5
Engine 1-6
Main specifications 1-6
Manual transmission 1-9
Clutch 1-9
Gear shift 1-9
Ratios 1-9
Transfer distributor 1-10
Axles 1-11
Front steering axle 1-11
Front steering drive axle 9 ton 1-11
Front steering drive axle 10 ton 1-11
Single rear drive axle 1-12
Tandem rear drive axles 1-12
Brakes (simplex without ABS) 1-13
Brakes (duplex with ABS) 1-14
ABS 1-14
Tyres 1-15
Suspension 1-16
Steering 1-17
Vehicles without auxiliary cylinder 1-17
Vehicles with auxiliary cylinder 1-17
Electrical system 1-18
Chassis 1-19
Standard fuel tank 1-19
Oversize fuel tank 1-19
Tightening torques 1-20
Vehicle outfitting 1-22
Keys 1-22
INSTRUCTIONS FOR USE 1-23
General instructions for correct use of the vehicle 1-25
Range of use of the engine 1-28
Left hand drive vehicles 1-29
Cab-external 1-29
External lighting 1-30
Front lights 1-30
Rear lights 1-31
Doors 1-32
Central locking remote control 1-34
Replacing remote control battery 1-35
Driver’s seat 1-36
Internal lighting device 1-38
Upper dashboard 1-38
External rear view mirrors 1-39
Mirror selection and handling 1-40
Seats 1-42
Fore and aft adjustment 1-42
Cushion angle adjustment 1-42
Seat suspension adjustment 1-42
Springing system adjustment 1-43
Height adjustment 1-43
Backrest angle adjustment 1-43
Seat belts 1-44
Electric window control 1-46
Electric window risers control 1-46
Hatch 1-47
Compartments 1-48
Dashboard 1-48
Upper dashboard 1-48
Door 1-49
II HD9 Euro3
Tunnel 1-49
Seat 1-49
Rear wall 1-49
Accessories – devices 1-50
Sun blind tabs 1-50
Grip handle 1-50
Coat hook 1-50
Cigar lighter 1-50
Ashtray 1-50
12Volt current socket 1-50
Controls 1-51
Controls on dashboard 1-51
Module holder dashboard controls 1-52
Steering wheel position control 1-53
Accelerator 1-54
Service brake 1-54
Clutch 1-54
Manual transmission control 1-55
All vehicles 1-56
Instruments 1-56
Instrument panel 1-56
Functions of instrument panel keys 1-58
Warning lights panel A details 1-59
Warning lights panel B details 1-60
Warning lights panel C details 1-61
Warning lights on dashboard 1-62
Control operation 1-64
Position and headlight controls 1-64
Headlight control 1-64
Direction indicator control 1-65
Horn 1-65
Windscreen washer/wiper control 1-66
Ignition switch 1-67
Engine braking control – Vehicles without
intarder 1-67
Engine braking control – Vehicles with intarder 1-67
Cruise control 1-68
Hazard light control 1-69
Exhaust brake pre-selection 1-69
Courtesy light switch 1-70
Electro-pneumatic horn pre-selection 1-70
Swivelling light control 1-71
Work light 1-71
Rear fog light 1-71
Fog light control 1-72
Electric battery isolator control 1-72
ASR off command 1-73
ABS off command 1-74
Distributor-reducer (transfer) 1-75
Differential lock control (2 axle vehicles) 1-76
Reat longitudinal distributor and transverse
differential lock (4×4 vehicles only) 1-76
Rear transverse differential lock
(4×2 vehicles only) 1-76
Differential lock control (3-4 axle vehicles) 1-77
Interaxle longitudinal differential lock and rear
transverse differential lock 1-77
Longitudinal distributor differenital lock
(6×6, 8×6 and 8×8 vehicles only) 1-77
Power take off control 1-80
Multipower PTO on flywheel 1-81
PTO manual transmission 1-82
Tachometric simulator 1-83
Heating and ventilation 1-85
Climate control system air vents 1-85
Climate controls 1-86
Most common control position 1-88
Auxiliary heater (WEBASTO) 1-92
Auxiliary heater control panel 1-93
Operation of the heater with key-off without
programming 1-95
HD9 Euro3 III
Operation of the heater with key-on without
programming 1-96
Use of the vehicle 1-97
Precautions for the initial period of use 1-97
General checks 1-97
Refuelling 1-98
Starting engine 1-99
Checks before starting 1-99
Starting from the driver’s cabin 1-100
Starting from engine bay 1-101
Tow starting 1-101
Emergency electrical power 1-102
Cold start 1-104
Starting with heater 1-105
Stopping engine 1-106
Stopping from drivers cabin 1-106
Stopping from engine bay 1-106
Manual transmission vehicles 1-109
Starting the vehicle 1-109
Driving the vehicle 1-110
Gearbox 1-112
Gearbox control 1-112
Operating the clutch 1-113
Splitter control 1-114
Stopping the vehicle 1-115
All vehicles 1-117
Speed programmer 1-117
Engine idle speed adjustment / memorising 1-117
Vehicle speed (cruise control) adjustment /
memorising 1-119
Enable 1-121
Changing setting 1-122
Tip Function 1-122
Ramp Function 1-122
Permanent disable 1-123
Temporary disable 1-123
Engine brake control selection
(vehicles without intarder) 1-124
Engine brake and intarder control selection
(vehicles fitted with intarder) 1-126
Vehicle parking 1-129
Parking brake 1-130
Parking brake – vehicles without trailer 1-130
Parking brake – vehicle with trailer 1-131
Parking brake efficiency check 1-131
Additional parking brake 1-132
ABS Anti-lock braking system 1-133
Semi-trailer coupling 1-134
Coupling 1-134
Check closure 1-135
Uncoupling 1-135
ABS coupling (if foreseen) 1-135
Pivoting fifth wheel 1-136
Trailer hooking – I type 1-137
Trailer hooking – II type 1-138
Norms for towing trailer / semi-trailer 1-139
Trailer coupling 1-140
Semi-trailer coupling 1-140
Ladder 1-140
Towing the vehicle 1-141
Wheel change 1-146
Diagnostics – Vehicle 1-151
Quick guide to the most common problem 1-151
Quick guide to most common problems – Vehicles
steering system with steering emergency circuit
without auxiliary cylinder 1-151
Quick guide to most common problems – Vehicles
steering system with steering emergency circuit
with auxiliary cylinder 1-152
Diagnostics – Control systems 1-153
IV HD9 Euro3
MAINTENANCE INSTRUCTIONS 1-155
Introduction 1-157
Opening radiator grill 1-158
Tilting the cab 1-159
Lifting the cab 1-159
Lowering the cab 1-160
Main levels check 1-162
Check engine oil level 1-162
Check engine coolant level 1-163
Check windshield washer level 1-163
Engine 1-164
Changing engine oil 1-164
Replacing engine oil filter F2B 1-166
Replacing engine oil filter F3B 1-167
Engine oil vapour filter change 1-168
Accessory drive belts check 1-169
Intake-exhaust valve play adjustment 1-170
Injector-pump pre-load adjustment 1-170
VGT actuator grease application procedure 1-170
Fuel feed system 1-171
Bleed fuel tank condensation water 1-171
Fuel tank water drain 1-172
Purging water from fuel decanter 1-172
Replacing fuel filters 1-173
Replacing fuel decanter filter 1-174
Fuel circuit bleeding 1-175
Intake system 1-176
Intake system seal check 1-176
Turbocompressor lubrication check 1-176
Intercooler external cleaning 1-176
Main filter element cleaning/change 1-177
Safety secondary filter element replacement 1-178
Replacing the VGT piloting hoses filtering
element 1-179
Cooling system 1-180
Replacing engine coolant 1-181
Checking antifreeze concentration 1-182
Clutch 1-183
Check clutch disengagement 1-183
Oil level check 1-183
Changing the hydraulic fluid 1-184
Air bleeding 1-184
Multipower PTO 1-185
Oil level check 1-185
Oil change 1-186
ZF NMV 221 power take off 1-187
Oil level check/change 1-187
Oil filter change 1-187
Gearbox 1-188
Oil level check 1-188
Oil change 1-189
Distributor-transfer (transfer) – type I 1-190
Oil level check 1-190
Oil change 1-191
Distributor-transfer (transfer) – type II 1-192
Checking oil level 1-192
Changing oil 1-193
Transmission shafts 1-194
Greasing 1-194
Axles 1-195
Front axle 1-195
Check differential oil level 1-195
Differential oil change 1-195
Hub oil level check 1-196
Hub oil change 1-197
Front axle – 10 ton version / K version 1-198
Checking differential oil level 1-198
Changing differential oil 1-198
Checking oil hub level 1-199
Changing hub oil 1-200
Front intermediate axle 1-201
Check differential oil level 1-201
HD9 Euro3 V
Differential oil change 1-201
Hub oil level check/change 1-201
Rear intermediate axle 1-202
Oil level check 1-202
Changing oil 1-203
Rear axle 1-204
Oil level check 1-204
Changing oil 1-205
Suspensions 1-206
Leaf spring pins greasing 1-206
Carriage pin greasing on 3 and 4-axle vehicles 1-207
Steering system 1-208
Oil level check 1-208
Changing the hydraulic oil – Vehicles without
auxiliary cylinder 1-209
Dumping 1-209
Filling 1-209
Bleeding off air 1-210
Changing the hydraulic oil for – Vehicles with
auxiliary cylinder 1-211
Dumping 1-211
Filling 1-211
Bleeding off air 1-212
Replacing oil filter 1-213
Stub axle greasing 1-214
Steering linkage grease application 1-215
Front wheel toe-in check 1-216
Front wheel toe-in check 1-217
Compressed air system 1-218
Tank visual inspection 1-218
Air drier functionality check 1-219
Air dryer filter change 1-220
Braking system 1-221
Shoe-drum play check 1-221
Check pedal distributors 1-221
Tyres and wheels 1-222
Checking wheels and tyres 1-222
Inflating tyres 1-222
Cab tipping system 1-223
Oil level check / fluid change 1-223
Greasing 1-224
Towing systems 1-225
Greasing the fifth wheel 1-225
Tow hook greasing – Type I 1-226
Tow hook greasing – Type II 1-226
Air conditioner 1-227
Air-conditioner system maintenance 1-227
System charge check 1-228
Supplementary heater 1-229
Replacing the supplementary heater fuel filter 1-229
Bodywork 1-230
Replacing front windscreen wiper blade 1-230
Windscreen washer reservoir 1-230
Bodywork maintenance 1-231
Cleaning plastic parts 1-231
Cleaning seat belts 1-231
Lighting system 1-232
Headlight/front sidelight bulb replacement 1-232
Headlight alignment 1-233
Front direction indicator light bulb replacement 1-234
Side direction indicator bulb replacement 1-234
Rear light bulb replacement 1-235
Front clearance light bulb replacement 1-236
Rotary warning light bulb replacement 1-236
Ceiling light bulb replacement 1-236
Replacing cab step light 1-236
List of bulbs 1-237
Electrical system 1-238
Precautions 1-238
Battery maintenance (unsealed batteries) 1-239
Recharge with external devices 1-241
Changing the battery 1-242

S.M 20/2/2025