Atlas Copco DM30 II Blasthole Drill Instruction Manual – Rev 002 (2014)

Description

Atlas Copco DM30 II Blasthole Drill Instruction Manual – Rev 002 (2014)

This is the complete Atlas Copco DM30 II Blasthole Drill Instruction Manual, Rev 002, published March 2014 by Atlas Copco (Nanjing) Construction and Mining Equipment Ltd. It is the full factory-issued reference for safe operation, routine servicing, and troubleshooting of the DM30 II tophead-drive blasthole drill in both HP (High Pressure) and LP (Low Pressure) configurations. The document combines operator-level guidance with system-level detail, so it serves the driller, the site mechanic, and the maintenance planner from the same source.

File Details

• Manual Type: Instruction Manual (Operation, Safety & Maintenance)
• Brand: Atlas Copco
• Model: DM30 II Blasthole Drill
• Language: English
• Page Count: 512
• File Format: PDF
• Revision: Rev 002 (March 2014)
• Publisher: Atlas Copco (Nanjing) Construction and Mining Equipment Ltd.

Chapters Covered

• Section 1 – Introduction: General Information, How This Manual Is Organized, Procedure When Receiving Drill, Identification Data, Drill Identification, Engine Identification, Drill Description, Identification of Major Components
• Section 2 – Safety: Safety and Health, Safety Precautions and Guidelines, Designated and Non-Designated Applications, Qualifying Personnel, General Guidelines, Operation Safety, Setup and Start, Electrical Power Line Safety, Drilling, Propelling, Stopping and Shutdown Safety, Sliding Fork, Rotary Head and Carousel Warnings, Maintenance Safety, Fueling, Batteries, Wire Rope and Cable, Safety Decals and Nameplates, Hazardous Substance Precautions, Symbol Identification
• Section 3 – Specifications: General Description, Design Features, Environment Rate Factor Ranges, Operational Limitations, Stability/Gradeability Charts, Standard Equipment, Main Frame and Leveling Jacks, Undercarriage and Propel System, Tower/Carousel/Drill Pipe Handling, Rotary Head, Carriage Feed System, Power Pack, Air Compressor, Hydraulic System, Operator’s Cab and Controls, Night Lights, Optional Equipment, Operational Weights and Dimensions
• Section 4 – Operating Controls: Operator’s Console, Drill Functions Panel, Gauges Functions Panel, Engine Functions Panel, Compressor Functions Panel, Propel Functions Panel, Controls and Instruments Not Located on Console Panels
• Section 5 – Operating Instructions: Walk-Around Inspection, Pre-Start Inspection, Pre-Operation Controls Inspection, Engine Operation, Engine Starting Procedure, Ether Cold Start, Stopping Engine, Emergency Shutdown, Compressor Operation, Propel Operation, Drill Setup, Leveling the Drill, Tower Raising and Locking, Overpressure Control System, Carousel and Drill Pipe Handling, Tricone Drilling Procedures (LP), DTH Drilling Procedures (HP), Angle Drilling, Stopping, Parking & Shutdown, Special Conditions of Use
• Section 6 – Maintenance: Maintenance Safety, Maintenance Schedule, Fluids and Refill Capacities, Maintenance As Required, 8-10 Hour, 50 Hour, 100 Hour, 150 Hour, 250 Hour, 500 Hour, 1000 Hour, 1500 Hour, 2000 Hour, 5000 Hour and 6000 Hour Maintenance Intervals, Torque Specifications (SAE Grade 5 and Grade 8, in ft/lbs and Nm)
• Section 7 – System & Troubleshooting: Electrical System (CAT Engine Electronics, C15 Diagnostic Fault Codes, MurphyLink PowerView), Operator Observed Problems, Pneumatic System, Lubrication/Separation/Regulation Systems, Hydraulic System (Propel, Feed, Rotation, Auxiliary Function Circuit, Electro-Hydraulic System), Dust Collector Troubleshooting, Centro-Matic Lube, Dixon Boss Clamp Selection and Installation
• Glossary: Glossary of Terms A through W

Across 512 pages, the manual moves from identification plates and safety decals, through hydraulic schematics and wiring diagrams, into procedural step-by-step instructions for drilling, pipe handling, and every scheduled maintenance interval. A technician gets exact fill capacities, torque values, service limits, troubleshooting fault-code tables, and system descriptions that explain not just what to do but how each circuit actually works – the feed, rotation, propel, auxiliary, and pneumatic control loops are all broken down component by component.

What This Instruction Manual Enables You To Do

With this Atlas Copco DM30 II Blasthole Drill Instruction Manual in hand, an owner or technician can run the full lifecycle of the machine without guessing:

• Perform safe daily walk-around and pre-start inspections following the exact sequence in Section 5.
• Set up the drill on leveling jacks, raise and pin the tower, and verify the overpressure control system before starting the hole.
• Handle drill pipe correctly through the four-pipe carousel, load and unload the string, and change tricone bits or DTH hammers with the proper tooling.
• Adjust engine throttle, compressor HI/LO pressure selection, pulldown force, holdback pressure, and rotation speed from the operator’s console.
• Diagnose engine faults through CAT C15 diagnostic and event codes, and through the MurphyLink PowerView menu system.
• Service the compressor – oil strainer, oil filter, separator element, receiver tank, blowdown valve, and pneumatic regulation system.
• Change hydraulic oil, return filters, drain filter, rotary head oil, pump drive gearbox oil, track planetary gearbox oil, and carousel gearbox oil at the correct intervals.
• Torque fasteners to the correct SAE Grade 5 or Grade 8 value in ft/lbs or Nm.
• Troubleshoot electrical, pneumatic, hydraulic, dust collector, and Centro-Matic lubrication problems using the operator-observed problems tables.
• Select and install Dixon Boss clamps correctly, using the hose O.D. measuring procedure and torque charts.

For a machine of this class – roughly 70,000 lb operating weight, 30,000 lb bit load, up to 149 ft multi-pass depth, and either a 900 CFM @ 350 psi HP compressor or a 1050 CFM @ 110 psi LP compressor – working from the correct Atlas Copco DM30 II procedures is what separates a properly maintained rig from a costly failure. The Rev 002 manual is the version that updated the 14-spool valve illustrations, added the carousel lock plate maintenance instruction, corrected the oil flow and feed/rotation circuit illustrations, and introduced the Safety Alert: Securing Hoses subsection.

Who This Manual Is For

Blasthole drill operators running the DM30 II in mining and quarry production, mine-site maintenance technicians responsible for scheduled servicing, hydraulic and electrical specialists troubleshooting system faults, and fleet managers who keep the paper trail for a machine’s service history. It also serves training environments where new operators need the same reference the field uses.

Get the Atlas Copco DM30 II Blasthole Drill Instruction Manual Instantly

This Atlas Copco DM30 II Blasthole Drill Instruction Manual – Rev 002 is delivered as a PDF, available for immediate download after checkout. There is no shipping and no waiting – open it on a laptop in the shop, on a tablet on the bench, or print the pages you need for the job at hand. Having the exact procedures and specifications for the DM30 II on hand is what allows a technician to finish the repair correctly the first time, avoid rework, and keep the drill producing. Buy once, keep it on every device, and use it as the working reference for the life of the machine.

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