Atlas Copco DM45/HP Parts List Serial US009584 PDF Parts Catalog

Description

Atlas Copco DM45/HP Parts List for Serial Number US009584

Every replacement part on an Atlas Copco DM45/HP blasthole drill is identified by a number, and this parts list is the document that ties those numbers to one specific machine: the rig carrying serial number US009584. It is the custom-built parts book Atlas Copco Drilling Solutions assembled for this exact drill rather than a generic catalogue covering a whole model family, and it runs 680 pages across fourteen numbered sections, closed out by a kit index, a full alphabetical index and a numeric part-number index.

Because the book is serial-specific, the assembly breakdowns, part numbers, quantities and callout views inside it match the configuration this drill left the works with. That is the difference that matters when you are ordering a hose assembly, a final drive seal kit or a console gauge, and it is why the header of every parts page repeats the same model description and serial number.

File Details

• Manual type: Parts List / Parts Catalog
• Brand: Atlas Copco Drilling Solutions
• Model: DM45/HP
• Serial number: US009584
• Language: English
• Page count: 680 pages
• File format: PDF
• Sections: 14 parts sections plus kit index, alphabetical index and numeric index

Chapters Covered

• Preventive Maintenance – 250 Hour, 500 Hour, 1000 Hour and 2000 Hour CAT kits
• Frame – main frame assembly, main frame weldment, tower support, decking installation, rear platform decking, ladder mount, decking assembly, handrails
• Undercarriage – CAT325L track assembly, undercarriage 325L, roller arrangement, carrier roller group, track guide guard group, final drive, final drive group, front idler group, track adjustment group, idler assembly with bracket, chain track with shoes, chain track less shoes, propel piping
• Jacks – front jack assembly, hydraulic jack cylinder, rear jack assembly DM45
• Cab / Console – cab installation, bare PV270 cab, curbside door, tower side cab door, heat/cool evaporator, 805 IR package kit, IR AP switch assembly, heater coil assembly, coil assembly, filter with prefilter and elbow, cab step, gauge and controls CAT HP, C15/C16 Tier 2 heater, air conditioner
• Tower – tower commons assembly, sheave carriage assembly, sheave/sprocket guide, tower commons piping, 30 ft tower assembly, right and left pivot block assemblies, hydraulic feed cylinder and seal kit, 30 ft tower unique piping, rotary head high speed and common lube, machined rotary head housing, motor control valve, spindle sub 4.5/5 x 3.5 API, 30 ft rod changer assembly, lower arm assembly, hydraulic cylinder and seal kit, upper arm assembly, holder assembly with bullgear, motor/gearbox assembly, rod catcher assembly, sliding breakout assembly, RPM powerhead counter
• Powerpack / Engine – CAT C18 630 HP Tier 3 engine assembly and bare engine, powerpack base mounting, four-battery installation, battery box, C16 exhaust installation, CAT Tier 3 radiator piping, Tier 3 cooler installation, Tier 3 cooler 525-630 HP, CAC piping, timing shaft assembly
• Air Cleaners – C16/HR2.5 air cleaner, air filter 08
• Fuel System – 380 gallon fuel tank and piping, fuel cooler piping DM45, C18 ether installation, CAT C18 ether kit
• Air System – 1070 EARS compressor, actuator, COC piping, temperature bypass valve, EARS HP compressor controls, light assembly, potentiometer assembly, switch assembly, EARS HP controller, compressor to receiver piping, vertical EARS receiver assembly, minimum pressure valve, upper EARS manifold, lower HP manifold, receiver tower EARS piping
• Hydraulic System – main hydraulic drive P7/9A 3P, three-hole pump drive, main hydraulic tri-pump piping, diverter valve assembly, 4-way valve, SAE filter, DR/PR control valve assembly, DR/PR control manifold, hydraulic tank piping, hydraulic reservoir, hydraulic filter, hydraulic filter assembly, electric pulldown installation, regeneration valve HP, 6 spool valve installation and assembly, VPL6 valve assembly, 9 spool electric valve installation, 9 spool 24V coil valve, jib boom winch, 4000 lb winch assembly, winch brake kit, seals and bearings kit, tower raise cylinder piping, tower raise hydraulic cylinder and seal kit, counter balance valve, 30 ft rod changer electric piping, feed pump K port kit, head decel switch, jack piping electric, overpressure electric controls, rod index piping electric, fan/HOC 54 in piping, wrench cylinder electric installation and seal kit, tower pinning electric, electric holdback installation, electric/hydraulic torque limit
• Electrical System – basic CAT wiring, electrical box assembly 8 x 6 x 3.5, CAT engine wiring, standard electric rig wiring, engine panel wiring, nine-light night package, jack-up indicator
• Options – water injection 300 gal / 8 GPM electric, 8 GPM water pump, dust collector option, standard dust curtain assembly DM45, hydraulic cylinder and seal kit, no-bump electric/hydraulic installation, DHD 60 gallon lube injection, 60 gallon DHD lubricator assembly, lubricator tank sub-assembly, DHD lubricator pump, 60 gallon DHD lube tank, frame and track lube system, 30 ft DMC tower manual lube system, angle drill 0-20 degree electric, rod support assembly electric manual, hydraulic cylinder and seal kit, Wiggins auto service, Wiggins service kit, fire suppression, DEI+ DMC tower 3/8 in chain installation, tram interlock, hydraulic test station
• Tools / Accessories – 5 pipe API regular rod tools, chain wrench 4.5-5.38, tong assembly with flat inserts, chain assembly, blow gun, DM45 HP rig decals, EARS compressor decals, Spanish language decals, Spanish safety decals, Spanish miscellaneous decals, CAT HP Spanish black nameplates, 5 pipe rod seal assembly, 5 pipe dust seal, HP filter kit, paint and supplies, export package, accessories
• Schematic Reference – hydraulic schematic, electrical schematic, air/oil schematic, EARS interface schematic

The table of contents alone tells you how the book is built, but the real value sits in the individual parts pages. Each assembly is drawn as an exploded or sectioned view with numbered callouts, and the accompanying table lists reference number, part number, quantity, unit of measure, description and notes. Where a part is a kit, the kit contents are broken out underneath the parent item with a dash prefix, so you can see exactly which filters, seals or bearings are inside before you order.

Ordering Correctly the First Time

The opening pages of the Atlas Copco DM45/HP parts list lay out the ordering instructions that go with this serial-numbered book: quote the unit serial number, the name of each part as listed, the part number as listed, and the quantity required. Following that sequence against US009584 is what keeps a replacement part from arriving as the wrong variant. The catalogue also carries the Atlas Copco fluids and lubricants reference, listing engine oils, hydraulic oils, gearbox oils, compressor oils, coolant and grease by part number against Arctic, normal and tropical temperature zones, so consumables can be ordered on the same document as hard parts.

Preventive Maintenance Kits

The front of the parts list is given over to the four scheduled maintenance kits for the CAT-powered DM45/HP: the 250 hour, 500 hour, 1000 hour and 2000 hour kits. Each kit is presented with a drawing reference and a numbered contents table listing oil filters, primary and secondary fuel filters, the clear primary filter cover and collection bowl, coolant filters without DCA, breathers, 3 micron breather filters, oil filter elements, KF3 filter elements, main hydraulic filter elements, safety elements, air elements, air cleaner elements, main filters and prefilters. Photographic and illustrated callouts show where the engine-mounted items sit, where the hydraulic tank and fuel tank service points are, and where the coolant filter is serviced off the engine illustration. Working from these pages you can build a complete service parts order for any of the four intervals without cross-referencing a separate filter chart.

Undercarriage, Frame and Jacks

The frame section documents the main frame assembly and main frame weldment, the tower support, the decking installation with its rear and front DCS and CS panels, the rear platform decking with its folding ladder, handrails, chain, snap hook and mounting hardware, and the full decking assembly for DM45/50/L with side decking, curbside decking, handrail assemblies at 17.5, 20, 30, 45 and 50 inch centres, mounting brackets, gate weldment and extension spring. The undercarriage section handles the CAT325L track assembly and undercarriage, oscillation yoke, centre pin and bushing, end yoke pins and bushings, roller arrangements, carrier roller groups with shafts, collars, seals and bearings, track guide guard groups, final drives and final drive groups with their planetary carriers, planet gears, sun gears, pistons, brake disc and seal kits, front idler groups, recoil spring groups, track adjustment groups, and both the complete chain track assembly with shoes and the chain track less shoes with master pins, links, bushings and track seal washers. Propel piping for the CAT undercarriage is drawn with hose supports and track motor port callouts, and the front and rear jack assemblies are broken down with their hydraulic cylinders, counterbalance valves, jack pads, anchor pins, slides and lubrication fittings.

Tower, Rotary Head and Rod Handling

The tower section is the largest single block in the book and covers the commons tower assembly, the sheave carriage, the sheave and sprocket guide with its guide plates, round guide bar, sprocket and cylinder pins and locking plates, the commons tower piping with standpipes, rotation tubes, split flange kits, check valves, hose restraints and test fittings, the 30 ft tower assembly with its right and left pivot blocks, feed cylinders and cable assemblies, and the 30 ft tower unique piping with its hose assemblies, half clamps, welded studs and dry side hose. The rotary head pages document the high speed and common lube heads, the machined rotary head housing and cover, the motor control valve with its reducing/relieving and shuttle valves, the sub 4.5/5 x 3.5 API spindle with spindle locks and adapter, the final drive spindle and lower seal housing, output gear and key, intermediate shafts, gears and pinions, input pinion, bearings, wear sleeve, swivel and swivel packing, slinger, spindle cap, guide blocks and guide slides. The rod changer section covers the pivot block, lower arm assembly, swing cylinders, middle and lower rod changer supports, pipe assembly shaft, upper arm assembly, the holder assembly with bull gear, the mid motor/gearbox assembly with its housing, covers, hydraulic motor, shaft, pinion gear, worm gear, worm drive output and end cap, plus the rod catcher assembly and the sliding breakout assembly with its hydraulic cylinder and seal kit. An RPM powerhead counter section lists the magnetic sensor, tachometer, cabling and mounting bracket for rotation speed.

Powerpack, Engine and Cooling

The powerpack section documents the CAT C18 630 HP Tier 3 engine assembly and the bare engine, the front engine support weldment, rear engine mounts, driveshaft and guard, the powerpack base mounting with its mounting bolts and slotted nuts, the four-battery installation with battery cables, selector switch, receptacle and battery box, the C16 exhaust installation with silencer, flexible elbow, silencer support brackets, bands, exhaust pipe elbow, weather cap and exhaust elbow blanket, the CAT Tier 3 radiator piping with radiator and engine inlet and outlet pipes, cooler inlet pipe, radiator hoses, vent line and hose clamps, the Tier 3 cooler installation with hydraulic fan motor, 54 inch eight-blade fan, fan seal kits, anti-vibration pads and support legs, the 525-630 HP Tier 3 cooler itself with its frame channels, CAC and radiator heat exchangers, HOC and COC exchangers, surge tank, shroud and rolled ring, motor mount, sight gauges and guards, and the CAT CAC piping with charge air connectors, constant torque clamps, supports and anti-vibration pads. The timing shaft assembly closes the section with its sprockets, inner and outer bushings, bushing retainers, square end keys, lubrication fittings and hose assemblies.

Air, Fuel and Fluid Systems

The air cleaner section covers the C16/HR2.5 cleaner with inlet shrouds, restriction indicators, mounting bands, rubber elbows, hose humps, constant torque clamps, engine air intake tube and air filter 08 with chamber, gaskets, dust cup, safety element, wing nut and air element. The fuel system section covers the 380 gallon fuel tank with support pins, suction tube, fuel sender, fuel pump, check valve, hose assemblies and mounting plates, the DM45 fuel cooler piping with fuel cooler, brackets, rails and hose assemblies, and the C18 ether installation with ether kit, mount bracket, ether cylinder, atomizer, valve assembly and control fitting. The air system section is built around the 1070 EARS compressor with its airend, gear set, oil pump, base filter, oil filter elements, strainer assembly, rebuild kit, bearings, shims, seals, rotor set, butterfly valve, lord coupling, quick disconnect bushing, temperature switch and vacuum bayonet sensor, together with the actuator, COC piping and temperature bypass valve, EARS HP compressor controls with cable assemblies, internal harness, interface board and connectors, light assembly, potentiometer assembly, switch assembly and EARS HP controller and software, compressor to receiver Victaulic piping with check valve, rigid couplings and gaskets, the vertical EARS receiver assembly with separator tank, element, minimum pressure valve, scavenge tube, sight glass, discharge pipe, air pressure gauge, upper EARS manifold and lower HP manifold, and the receiver tower EARS piping.

Hydraulics, Electrical and Options

The hydraulic system section runs from the main hydraulic drive P7/9A with its pumps, shim kits, retaining rings, seal kits, valve block repair and seal kits, controller seal kit and retainer piston/shoe kit, through the three-hole pump drive gearbox with its adapters, input shaft, gears, bearings, sleeves and dipstick, the main hydraulic tri-pump piping with its extensive hose assembly list, return SAE manifold and pump relief valves, the diverter valve assembly and its 4-way valves, the SAE filter with KF3 element and bypass switch, the DR/PR control valve assembly and manifold with relief, reducing and two-way cartridges and their seal kits, the hydraulic tank piping and reservoir with supercharge and suction manifolds, top cover, gasket, filter mounting bracket, breathers and quick disconnects, the hydraulic filter with its filter assemblies, glass, bypass valve, housing and main hydraulic element, the electric pulldown installation, the HP regeneration valve with counterbalance-vent valves, sequence valve, check valves and feed control manifold, the 6 spool valve installation and assembly with VPL6 inlet, work and outlet sections and their seal kits, pulsars and compensator kits, the 9 spool electric valve installation and 24V coil valve with inlet section, work sections, relief valve kits, pulsar seals and tie-bolt kits, the jib boom winch and 4000 lb winch assembly with hydraulic motor, motor control valve, brake kit, seals and bearings kit and cable wedge, the tower raise piping with hydraulic tower raise cylinders, pins, locking plates, counterbalance valve and hose assemblies, the 30 ft rod changer electric piping, the feed pump K port kit, head decel switch, jack piping electric, overpressure electric controls, rod index piping electric, fan and HOC 54 inch piping with vented relief valve, check valve and bracket, the wrench cylinder electric installation and seal kit, tower pinning electric with hydraulic cylinder, seal kit, limit switch and bracket, the electric holdback installation, and the electric/hydraulic torque limit with pressure control valve, rotary prop controller and hose assemblies. The electrical system section documents the basic CAT wiring with the Tier 2 electrical box assembly, terminal blocks and locking end holders, the 8 x 6 x 3.5 electrical box assembly with box and panel and UK10 terminal blocks, CAT engine wiring with engine wiring harness, ground wire, starter jumper cables, ECM harness, two-wire temperature sensor, jumper harness, relays and flex mounts, the standard electric rig wiring with tapped plates, Stonco boxes, terminal blocks, DIN rail, wire sleeves, character markers, ducts, covers, connectors and grommets, the engine panel wiring with the Cummins engine panel harness, J1939 receptacle, pins, sockets, wedges, terminals and resistor, the nine-light night package with 4 x 6 light housings, halogen flood and trap lamps, bars, conduit, outlet bodies, covers and gaskets, and the jack-up indicator with limit switches, operating levers, wire and conduit. The options section covers water injection 300 gallon / 8 GPM electric with water tank, water pump, base, coupling, hydraulic motor and seal kits, guard, relief valve and hose assemblies, the 8 GPM water pump breakdown with valve seats, cages, discs, ceramic cylinders, crossheads, crankshaft, bearings and repair kits, the DM45 dust collector option with chain, snap hook, folding ladder, eye bolt and handrail assemblies, the standard DM45 dust curtain assembly with studs, dust curtain, flapper curtain, hydraulic cylinder and seal kit, straps and hinge pins, the DHD 60 gallon lube injection system with lubricator assembly, tank sub-assembly, DHD lubricator pump with seal kit, plunger, springs and breather, 60 gallon DHD lube tank, frame and track lube system with its hose assembly list, lubrication fittings and grease decal, the 30 ft DMC tower manual lube system, the 0-20 degree electric angle drill with tie bar and rod support assembly, the electric manual rod support assembly with arm, hydraulic cylinder, seal kit, roller guide, pivot pin and toggle switch, the Wiggins auto service with service kit, hose assemblies, fuel cap, breather vent, mounting bracket, couplings and nozzles, the fire suppression system with tank, pneumatic actuator, supply T, triple tees, nozzles, actuators, pressure switch, safety vent valve, manuals, hose assemblies and fittings, the DEI+ DMC tower 3/8 inch chain installation with DEI+ assembly, digital display, display mount bracket, adjustable air switch, optical shaft encoder, encoder mounting hardware and cables, and the tram interlock relay. The final section covers hydraulic test station components, hose assemblies and test points.

Tools, Accessories and Reference

Rod tooling pages document the 5 pipe API regular rod tools with rod chucks, locking plates, chuck bolts, middle and upper adapters, rod cup stop, rod changer spacers, rod chuck bushings, 3.5 flat fork, centring bushing, chain wrench, wrench rest, chain adjusting wrench, locking pin and blow gun, followed by the chain wrench 4.5-5.38, the tong assembly with flat inserts, jaw, inserts, keys, springs, bolt, bushing, spring guide, handle pin, jam nut and cotter pin, and the chain assembly with master link, pins, master chain, two-link sections, nut, roll pin and chain screw. The decal and nameplate pages list the English rig decals, the EARS compressor decal, the Spanish language decal set, the Spanish safety decal set with fall, rotation, hot fluid, high pressure, combustible gas, power head, crusher and no-climbing warnings, the Spanish miscellaneous decals and nameplates for grease, hydraulic oil, drain manifold, oil level, vent manifold, isolation switch, compressor maintenance, bit lube, thread grease, emergency stop, water, fuel and crankcase, and the CAT HP Spanish black nameplate set. The 5 pipe rod seal assembly, 5 pipe dust seal, HP filter kit for DM45/L, paint and supplies, export package and accessories listing complete the book, and the schematic reference points to the hydraulic, electrical, air/oil and EARS interface schematics.

What This Parts List Lets You Do

With this Atlas Copco DM45/HP parts list open, you can identify and order the correct component for practically any system on the rig – engine and cooling, compressor and air, fuel, hydraulics, electrical, undercarriage, tower, rod changer, cab and console – using the same part numbers the machine was built with. You can assemble a scheduled maintenance order from the 250, 500, 1000 or 2000 hour kit pages, chase a leaking cylinder down to its seal kit, confirm which bearings and seals sit inside a final drive or winch before pulling it apart, and check quantities so the job is done in one pass instead of three. Because every assembly is shown as a callout drawing backed by a tabulated parts list, the guesswork about which O-ring, hose assembly, filter element or bushing belongs on serial US009584 is removed.

IMAGES PREVIEW

Ordering the wrong part costs a rig a shift. Working from the drill-specific parts book keeps the identification correct the first time. The file is delivered as an instant PDF download after checkout – no shipping, no waiting on a disc – and it opens on a laptop, tablet or phone in the workshop or on the bench, with any page you need printed and taken out to the machine.