ATLET Truck PS 125 PSH 160 PSH 200 Service Manual – PDF DOWNLOAD

Description

ATLET Truck PS 125 PSH 160 PSH 200 Service Manual – PDF DOWNLOAD

DESCRIPTION:

ATLET Truck PS 125 PSH 160 PSH 200 Service Manual – PDF DOWNLOAD

Truck: PS PSH
Manual No: 119029

General :

This manual describes the service procedure for ATLET stackers. Use the manual for quick and correct service. You may find inconsistencies in the manual compared to the models supplied due to optional designs, upgrades and the like.

Scope of P series
The manual cover the PS and PSH stackers that are included in the P series of stackers
and low lifters.

• The manual is arranged according to the same principles as ATLET’s spare part catalogues, with the truck divided into one subsystem per tab.
• Tabs 1 – 3 in this manual contain comprehensive information regarding technical data, service instructions and tools.
• Tabs 4-12 in the manual contain information limited to a specific part of the truck dealing with the mechanical operation of the various components, for example, Masts (tab 6) and Hydraulic System (tab 8).
• The software is described under tab 10 “Electrical System” .
• The main principle for extra accessories is to place them under the relevant tab. Otherwise they are placed under tab 12 “Miscellaneous”. For this reason tab 12 is not always included in the Service Manual.
• For specific problems and information about procedures, look in the main index for the correct section in the manual

TABLE OF CONTENTS:

ATLET Truck PS 125 PSH 160 PSH 200 Service Manual – PDF DOWNLOAD

01........................................................................  1
	1 General information and technical data..............................  1
		Service manual scope..............................................  3
			General.......................................................  3
			Scope of P series.............................................  3
		How to use the manual.............................................  4
			Structure.....................................................  4
			Symbol key....................................................  4
		Safety instructions...............................................  5
			General.......................................................  5
			Lifting the truck.............................................  6
			Welding of truck..............................................  7
			Gas springs...................................................  8
			Atlet cares about the environment.............................  8
			Environmental impact..........................................  8
			Waste.........................................................  8
		Preparations......................................................  9
			Service.......................................................  9
			Troubleshooting...............................................  9
		Data.............................................................. 10
			Designations.................................................. 10
			Dimensions and weights........................................ 14
			Component specifications...................................... 15
		Recommended incidental material................................... 16
			Oil and grease................................................ 16
		Standards and abbreviations....................................... 17
			Screws........................................................ 17
			Standard abbreviations........................................ 19
			Colour of truck............................................... 21
			Colour codes cabling.......................................... 21
			Designations.................................................. 22
02........................................................................ 23
	2 Special tools....................................................... 23
		Special tools..................................................... 25
			Introduction.................................................. 25
			List of tools................................................. 25
03........................................................................ 27
	3 Service............................................................. 29
		Routine maintenance............................................... 29
			Introduction.................................................. 29
			Safety........................................................ 29
			Recommendations............................................... 29
			Daily maintenance............................................. 30
			Weekly service (30 operating hours)........................... 31
			Initial service............................................... 31
			Main service.................................................. 31
			Extra service inspections..................................... 32
			Check-list, service inspection................................ 33
			Code explanation.............................................. 39
			Lubrication chart............................................. 43
		Specific instructions............................................. 46
			Storage of trucks and motors.................................. 46
			Traction motor................................................ 46
			Gearbox....................................................... 46
			Lift chains and forks......................................... 48
			Hydraulic oil................................................. 49
			Recommended replacement....................................... 49
04........................................................................ 51
	4 Chassis............................................................. 53
		Design and function............................................... 53
			Scope......................................................... 53
			Machine housing............................................... 53
			Covers and panels............................................. 54
			Castor wheel.................................................. 54
		Repair instructions............................................... 55
			Covers and panels............................................. 55
			Castor wheel.................................................. 56
			Battery....................................................... 58
05........................................................................ 61
	5 Drive unit.......................................................... 63
		Design and function............................................... 63
			Introduction.................................................. 63
			Traction motor................................................ 64
			Gearbox....................................................... 64
		Repair instructions............................................... 65
			Preparatory work.............................................. 65
			Traction motor................................................ 65
			Gearbox....................................................... 68
			Drive wheel................................................... 69
		Diagnostics and troubleshooting................................... 70
			Troubleshooting chart......................................... 70
06........................................................................ 73
	6 Mast system......................................................... 75
		Design and function............................................... 75
			Mast system................................................... 75
			Fork carriage................................................. 76
			Straddle lift................................................. 77
		Repair instructions............................................... 78
			Replacing the mast/straddle legs.............................. 78
			Replacing mast................................................ 83
			Lift chains................................................... 90
			Forks......................................................... 91
			Fork carriage, general........................................ 94
			Straddle lift................................................. 95
		Diagnostics and troubleshooting................................... 97
			Troubleshooting chart......................................... 97
07........................................................................ 99
	7 Steering............................................................101
		Design and function...............................................101
			General.......................................................101
			Steering......................................................101
		Repair instructions...............................................102
			Cleaning......................................................102
			Tiller arm head (-2007w27)....................................102
			Tiller arm head (2007w28-)....................................104
			Tiller arm (2007w28-).........................................108
08........................................................................109
	8 Hydraulic system....................................................111
		Design and function...............................................111
			General.......................................................111
			Hose rupture valve............................................111
			Electric solenoid valve.......................................111
			Hydraulic diagram.............................................112
		Repair instructions...............................................122
			Hydraulic system..............................................122
			Hydraulic oil.................................................123
			Motor, hydraulic unit.........................................124
			Hose rupture valve............................................126
			Solenoid valve................................................127
			Installation instructions for pipe couplings..................128
		Diagnostics and troubleshooting...................................131
			Symptoms and corrective actions...............................131
09........................................................................133
	9 Lift cylinder.......................................................135
		Design and function...............................................135
			Introduction..................................................135
		Repair instructions...............................................136
			General.......................................................136
			Lift cylinder TV/ TFV (PS)....................................137
			Lift cylinder T (PSH).........................................139
			Lift cylinder TV/TFV/DTFV (PSH)...............................141
			Free lift cylinder, TFV/DTFV (PSH)............................143
			Lift cylinder, vertically adjustable straddle leg (PSH160)....145
10........................................................................149
	10 Electrical system..................................................149
		Design and function...............................................151
			General.......................................................151
		Repair instructions...............................................153
			General.......................................................153
			Battery.......................................................154
			General operation.............................................156
			Connectors in cold storage rooms..............................158
			Placement of ferrites.........................................158
			Traction motor and valve controller...........................160
			Insulation resistance.........................................163
			ATC main controller, operation................................163
			ATC Logic.....................................................183
			Fuses.........................................................188
		Diagnostics and troubleshooting...................................189
			Truck Remote ACcess, TRAC.....................................189
		Appendix 1, Summary menu tree.....................................211
11........................................................................242
	11 Braking and propulsion system......................................244
		Design and function...............................................244
			Electric brake................................................244
		Repair instructions...............................................245
			Electric brake................................................245

ATLET TRUCK PS 125 PSH 160 PSH 200 SERVICE MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V