Atlet U-Series Reach Truck U-AC Power Plus Service Manual – PDF
$28.95
Comprehensive factory service manual for Atlet U-Series Reach Trucks – U-AC Power Plus range (UNS 140 160 200 / UHS 141 200).
Includes technical data, torque specs, hydraulic & electrical systems, drive unit, mast, steering, chassis, and brake service procedures — the complete maintenance and troubleshooting reference direct from Atlet AB (ISO 9001 certified).
Description
Atlet U-Series Reach Truck U-AC Power Plus Service Manual – UNS 140 160 200 UHS 141 200 Maintenance & Repair Guide PDF
BOOKMARKS / TABLE OF CONTENTS (Formatted & SEO-Friendly)
IMAGES:
1️⃣ General Information & Technical Data
Safety Precautions & Lifting Points
Environmental Handling & Waste Guidelines
Type Designations for UNS / UHS Models
Component Specifications (Drive Motor, Gearbox, Hydraulic Unit, Brakes, Battery System)
Tightening Torque Tables & Conversion Chart
Lubrication Chart and Recommended Oil & Grease Types
Electrical Colour Codes & Component Designation Guide
2️⃣ Special Tools
Communication Cable for ATC (110360)
Drive Motor Lifting Eyes (M12 / M8)
Axle Puller for Load Wheel (001210)
Kryotox Grease Hand Spray (110782)
Insulation Test Instrument (111111) and Printer Kit (110668)
3️⃣ Service & Inspection
Complete Service Inspection Checklist (500 / 1000 h)
Torque Re-tightening Schedule
Electrical Emergency Stop Device Testing
Service Codes and Inspection Reference Table
Detailed Troubleshooting Guidelines for Electrical, Hydraulic & Drive Systems
4️⃣ Chassis
Overhead Guard Dismantling & Assembly
Load Wheel Replacement Procedure
Door Adjustment & Battery Lock for Type R Battery
Panel Assembly / Arm Rest Adjustment / Driver Seat Settings
5️⃣ Drive Unit
Drive Unit Removal & Installation
Drive Motor Maintenance & Reconditioning Procedures
Gearbox Service (First Oil Change at 150–200 h)
Drive Axle Stuffing Box Replacement
Drive Wheel Replacement & Torque Settings
Drive System Troubleshooting Chart
6️⃣ Mast & Lift System
Mast Types (140, 160, 141, 200 DTFV)
Dismantling / Adjustment Procedures
Reach Carriage Adjustment & Lubrication
Fork Carriage Inspection & Testing (ISO 5057)
Lift Cylinders and Chain Adjustment Procedure
Mast Troubleshooting and Fork Safety Test Steps
7️⃣–12️⃣ (Additional Sections in Full PDF)
Steering System and Servo Motor Maintenance
Hydraulic System (Pressure Checks, Pump Replacement, Valve Adjustment)
Lift Cylinder Service and Seal Replacement
Electrical System – Controllers, Fuses, Battery Charging and Diagnostics
Drive & Brake System – Adjustment and Testing
Optional Equipment and Attachments Service Instructions
707302869-ATLET-RT-Service-Manu…
DESCRIPTION
The Atlet U-AC Power Plus Service Manual is the official factory maintenance guide for Atlet’s electric reach trucks in the U-Series — models UNS 140, 160, 200 and UHS 141, 200. Designed for professional service engineers and maintenance technicians, this comprehensive manual delivers step-by-step repair procedures, detailed torque charts, and hydraulic/electrical system diagnostics covering every aspect of the truck’s operation.
⚙️ Covers Complete Systems
From drive motor and gearbox servicing to mast, steering, and braking systems, every procedure is clearly illustrated with diagrams and torque specifications. It details battery and control electronics, Inmotion AC controller setup, hydraulic pump testing, and safety inspection standards.
🧰 Service and Diagnostics
Includes the full service inspection list, lubrication chart, and Atlet service codes used across authorized workshops. Troubleshooting charts simplify detection of faults in electrical, hydraulic, and drive systems — saving valuable downtime in daily fleet operations.
🛠️ Key Maintenance Sections
Drive unit rebuild and bearing replacement
Gearbox oil change and stuffing box service
Mast and lift chain adjustment (ISO fork tests)
Hydraulic pump and valve calibration
Steering servo and mini-wheel setup
Brake system inspection and wear limits
📊 Professional Workshop Reference
Used by certified Atlet dealers worldwide, this manual adheres to ISO 9001 quality standards and ensures long-term reliability for every Atlet U-Series AC Power Plus reach truck. Ideal for preventive maintenance programs, training, or troubleshooting in repair facilities.
FILE DETAILS
| Field | Information |
|---|---|
| Manual Title | Atlet U-Series Reach Truck U-AC Power Plus Service Manual |
| Manufacturer | Atlet AB (Sweden) |
| Model Range Covered | UNS 140 / 160 / 200 • UHS 141 / 200 |
| Machine Type | Electric Reach Truck (AC Power Plus Drive System) |
| Manufacturing Years | From January 2000 onward |
| Manual No. | 005953 / 005954 |
| Edition Approved By | Johan Rydenskog (Product Responsible) • Bo Bidhagen (Technical Documentation) |
| Drive Motor Make / Power | Elmo 7.5 kW AC Motor @ 2500 rpm |
| Hydraulic Unit | Elmo/Eckerle 14 kW pump • Max Pressure 175 bar • Flow 13.3 cm³/r |
| Gearbox Make / Ratio | Kordel • 18.37 : 1 • Oil Volume 3.5 L |
| Electric Brakes | Lenze 1-stage disc type • Torque 125 Nm |
| Battery Voltage / Capacity | 48 V • 300 – 900 Ah (depending on variant) |
| Controller System | Inmotion 83R09027A 48 V |
| Steering System | Fly-by-wire servo unit ACC 48 V / 21 A |
| Lift Capacity | 1400 – 2000 kg (depends on model) |
| Hydraulic Oil Type | ISO VG 32 / 15 – Bartran SHF or Mobil DTE 13 M |
| Gearbox Oil Type | API GL-5 80W-140 Hypoid Oil |
| Service Interval | Every 500–1000 Operating Hours (Twice Yearly) |
| Languages | English |
| Pages | ≈ 340 |
| File Format | Searchable PDF |
| Size | ≈ 10.7 MB |
| Includes | Detailed drawings, electrical symbols, torque tables, lubrication charts, service codes, maintenance charts & troubleshooting guides for all sub-systems (chassis, mast, hydraulics, drive unit and brakes) |
