Audi A4 2015-2016 & A5 2016 3.0 TDI EA897 Gen II DCPC DCPE Engine Workshop Manual

Description

Audi A4 2015 → and Audi A5 2016 → 3.0 TDI EA897 Gen. II Engine Workshop Manual (DCPC, DCPE)

This is the complete Workshop Manual for the 6-cylinder TDI engine, 3.0 litre, 4-valve common rail (EA 897 – Gen. II) fitted to the Audi A4 from 2015 onward and Audi A5 from 2016 onward, covering engine identification codes DCPC and DCPE. Issued as Edition 08.2018, this Audi A4/A5 3.0 TDI workshop manual is built as a repair-group reference, taking the technician step by step through every major task on this engine from initial identification and safety precautions through to full engine removal, teardown, and reassembly.

File Details

• Manual type: Workshop Manual (repair-group based)
• Brand/Model: Audi A4 (2015→), Audi A5 (2016→)
• Engine: 6-cylinder TDI, 3.0 ltr., 4-valve common rail (EA 897 – Gen. II)
• Engine ID codes: DCPC, DCPE
• Edition: 08.2018
• Language: English
• Page count: 189 pages
• File format: PDF

Chapters Covered

• 00 – Technical data: Identification, Safety precautions, Repair instructions
• 10 – Removing and installing engine: Removing engine, Separating engine and gearbox, Securing engine to engine and gearbox support, Installing engine, Assembly mountings, Engine mountings, Gearbox mounting, Engine cover panel
• 13 – Crankshaft group: Cylinder block (pulley end), Sealing flange (pulley end), Poly V-belt and tensioner, Vibration damper, Bracket for ancillaries, Engine support, Crankshaft oil seal, Cylinder block (gearbox end), Crankshaft, Balance shaft, Pistons and conrods
• 15 – Cylinder head, valve gear: Timing chain cover, Chain drive, Cylinder head and cylinder head cover, Injector seals, Compression check, Valve gear, Cam actuators, Camshaft clearance and removal, Valve stem oil seals, Inlet and exhaust valves
• 17 – Lubrication: Sump/oil pump, Engine oil, Oil pump removal, Oil level/temperature sender G266, Engine oil cooler, Crankcase breather, Oil filter housing, Oil pressure switch F22, Oil temperature senders G8/G664, Oil pressure sender G10, Oil pressure control valve N428
• 19 – Cooling: Cooling system/coolant, Coolant hose connection diagram, Leak checks, Draining and filling, Coolant pump/thermostat assembly, Electric coolant pump, Coolant temperature senders G62/G694, Coolant valves, Coolant pipes, Radiator/radiator fans, Radiator fan V7
• 21 – Turbocharging/supercharging: Turbocharger removal and installation, Charge air system, Hose connections, Charge air cooler, Charge pressure sender G31, Charge air temperature sender G811, Leak checks
• 23 – Mixture preparation – injection: Injection system and fuel system overview, Fitting locations, Filling/bleeding fuel system, Vacuum system, Air cleaner, Intake manifold (top and bottom sections), Intake manifold flap motor V157, Throttle valve module J338, Injectors and high-pressure reservoir (rail), Injector adaption and leak checks, High-pressure pipes, Senders and sensors (G70, G81, G247, G410), Fuel pressure regulating valve N276, Pressure differential sender G505, High-pressure pump, Lambda probe, NOx senders, Particulate sensor G784, Engine control unit J623
• 26 – Exhaust system: Exhaust pipes/silencers, Front exhaust pipe, Stress-free alignment, Leak checks, Emission control system and module, Trap catalytic converter, Exhaust flap control unit J883, SCR (selective catalytic reduction) system, Reducing agent tank and supply line, Injector for reducing agent N474, Control unit for reducing agent metering system J880, Exhaust gas temperature control (G235, G448, G495, G648), Exhaust gas recirculation system, EGR cooler, EGR control motor 2 V339, EGR temperature sensor G98, Exhaust manifolds
• 28 – Glow plug system: Glow plug system

Across these repair groups, the manual gives a technician everything needed to work through a complete engine-out overhaul or a targeted repair on a single system, from the fuel and turbocharging circuits through to emissions control and the SCR reducing agent system. Wiring component references (senders, valves, and control units) are called out by their factory designation throughout, matching what you’ll see on a scan tool or wiring diagram for this engine.

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Why Technicians Rely on This Audi A4/A5 3.0 TDI Workshop Manual

This DCPC/DCPE engine workshop manual supports engine removal and installation, crankshaft and piston work, cylinder head and valve gear service, lubrication and cooling system repairs, turbocharger and charge air system work, full common-rail injection system diagnosis and component replacement, exhaust and SCR/AdBlue system repairs, and glow plug system service. Exploded-view illustrations accompany the major assemblies (engine mountings, crankshaft group, cylinder head, cooling system, turbocharger, injection system, exhaust and SCR system, and glow plug system) so components can be identified before disassembly. Following the specific procedures and torque sequences in this manual – rather than generic repair steps – helps avoid comebacks on a high-pressure common rail diesel engine where component and fastener requirements are precise. Once purchased, this Audi A4 2015-2016 and A5 2016 3.0 TDI EA897 Gen. II engine workshop manual downloads instantly as a PDF – no shipping and no waiting. It can be read on a laptop, tablet, or phone in the workshop, or printed for bench reference, and remains yours to keep and reuse for the life of the vehicle.