Baoli CPCD 20/25/30/35F CPQ(Y)D 20/25/30/35F Forklift Operation & Service Manual PDF

Description

Baoli CPCD 20/25/30/35F CPQ(Y)D 20/25/30/35F Forklift Operation & Service Manual – PDF DOWNLOAD

FILE DETAILS:

Baoli CPCD 20/25/30/35F CPQ(Y)D 20/25/30/35F Forklift Operation & Service Manual – PDF DOWNLOAD

Language : English
Pages : 102
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Baoli CPCD 20/25/30/35F CPQ(Y)D 20/25/30/35F Forklift Operation & Service Manual – PDF DOWNLOAD

F-series 2-3.5T Internal Combustion Counterbalanced Forklift Truck

Ⅰ. About F-series forklift truck 1
1. External view and technical parameter 1
2. Characteristic 3
3. Main system 3
4. Main components 4
5. Operation device and instrument panel 5
Ⅱ. Safety instruction and operation of forklift truck 10
1. Handling a new forklift truck 10
2. Inspection before operation 10
3. Start and stop of the engine 11
4. Parking and storing 12
5. Shipping, loading and unloading, slinging and towing of forklift truck 13
6. Information of safety operation 15
7. Caution plate 19
Ⅲ. Periodic inspection and servicing 24
1. General rules on inspection and maintenance 24
2. Inspection content 25
3. Periodic replacement table 30
4. Lubrication chart 31
5. Weekly maintenance 32
6. Self service 34
7. Recommended oil and grease for forklift truck 36
Ⅳ. Construction, principle, adjustment and maintenance of forklift truc 38
1. Power system 38
4
1.1 General description 38
1.2 Engine parameter and appropriate truck model 38
0
1.3 Inspection and adjustment of engine 39
1.4 Precautions of cooling system

39
2. Hydraulic drive unit 40
2.1 General description 40
2.2 Reducer and differential 42
2.3 Torque converter 43
0
2.4 Hydraulic circuit 44
2.5 Towing disabled truck 44
2.6 Troubleshoot 45
3. Drive system 47
3.1 General description 47
3.2 Assembly of wheel hub 47
3.3 Troubleshoot 50
4. Brake system 51
4.1 General description 51
4.2 Master cylinder 51
4.3 Wheel brake 52
4.4 Operating device of parking brake 54
4.5 Inspection of wheel brake 55
4.6 Troubleshoot 56
5. Steering system 57
5.1 Hand wheel 58
5.2 Cycloid gear type powered steering unit 58
5.3 Inspection after reassembling the steering system 59
5.4 Troubleshooting of steering system 59
5.5 Steering axle 60
6. Hydraulic system 63
6.1 General description 63
6.2 Hydraulic oil pump 63
6.3 Control valve & flow divider 63
6.4 Hydraulic oil circuit 67
6.5 Lift cylinder 68
6.6 Flow regulator valve 69
6.7 Tilt cylinder 70
6.8 Troubleshoot 71
7. Lifting system 73
7.1 General description 73
7.2 Maintenance and adjustment 75
8. Electric system 78
8.1 General description 78
8.2 Brief explanation for operation 79
8.3 Instructions of meter panel 80
8.4 Principle diagram of electrical system 85
8.5 Diagram of harness 85
Note 93
EC DECLARATION OD CONFORMITY 94

DESCRIPTION:

Baoli CPCD 20/25/30/35F CPQ(Y)D 20/25/30/35F Forklift Operation & Service Manual – PDF DOWNLOAD

F-series 2-3.5T Internal Combustion Counterbalanced Forklift Truck

PREFACE:

• F-series balance weight type forklift trucks with engine are designed on the base of
  the advanced features available from both local and foreign designs. These trucks are
  suitable to handle, transport and stack goods in factories, mines, stations, ports, freight
  yards, warehouses and used widely in food processing, textiles and other light industries.
• The use of forklift trucks fitted with kinds of attachments will become extensive.
  F-series forklift trucks feature a wide-vision mast system, full hydraulic steering unit,
  self-boost brake, stepless speed control, parking brake device with foot pedal, integral
  overhead guard and high quality large screen combination meter, so they have a lot of
  advantages such as good performance, easy operation, wide vision, flexible steering,
  reliable braking, powerful and aesthetic appearance.
• This manual states the specifications, operation, maintenance, main assemblies’
  constructions and working principles of F-series forklift trucks so as to help operators to
  use the trucks correctly and attain the highest functions. It is necessary to read over the
  manual before operating or maintaining the forklift trucks. The rules and notices in this
  manual should be abided seriously by all relative persons to enable these trucks in
  optimized working state for long period and bring the highest efficiency.
• The relevant content in this manual might not correspond with the actual condition
  because of technical improvement. Our products are subject to improvements and
  changes without notice.

S.V 24/01/2025