Baoli CPCD 50 CPCD 60 CPCD 70 Forklift Truck Operation & Service Manual PDF

Description

Baoli CPCD 50 CPCD 60 CPCD 70 Forklift Truck Operation & Service Manual – PDF DOWNLOAD

FILE DETAILS:

Baoli CPCD 50 CPCD 60 CPCD 70 Forklift Truck Operation & Service Manual – PDF DOWNLOAD

Language : English
Pages : 102
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Baoli CPCD 50 CPCD 60 CPCD 70 Forklift Truck Operation & Service Manual – PDF DOWNLOAD

5-7T Internal Combustion Counterbalanced Forklift Truck

Ⅰ About the forklift truck 1
1 External view and specification 1
2 Characteristic of forklift truck 3
Ⅱ Safety usage, operation, maintenance and service of forklift truck 5
1 Handling a new forklift truck 5
2 Inspection before operation 5
3 Start and stop of the engine 6
4 Shipping, loading and unloading, slinging and towing of forklift truck 7
5 Parking and storing 8
6 Information of safety operation 10
7 Operation device and meter 16
8 Caution plate 18
Ⅲ Periodic inspection and servicing 23
1 General rules on inspection and maintenance 23
2 Essentials of servicing 24
3 Recommended oil 25
4 Lubrication system 25
5 Routine check before daily operation 27
6 Precautions of cooling system 27
7 Notes during brake-in 27
Ⅳ Construction, principle, adjustment and maintenance of forklift truck 28
1 Power system 28
1 1 General description 28
1 2 Engine disposition 29
1 3 Inspection and adjustment of engine 31
1 4 Fuel system 31
1 5 Coolant system 33
1 6 Check and adjustment 33
1 7 Precautions of cooling system 38
2 Drive unit 39
2 1 General description 39
2 2 Torque converter 41
2 3 Charging pump 42
2 4 Hydraulic clutch 43
2 5 Control valve and inching valve 43
2 6 Hydraulic circulation system 45
2 7 Principle 46
2 8 Caution when the trouble occurs 46
2 9 Trouble shooting 47
3 Front axle 50
3 1 General description 50
3 2 Main reduction gear & differential 50
3 3 Final reduction gear 50
3 4 Troubleshooting 53
3 5 Service data 53
4 Brake system 54
4 1 General description 54
4 2 Power brake 53
4 3 Vacuum booster 58
4 4 Parking brake 61
4 5 Wheel brake 61
4 6 Troubleshooting 63
5 Steering system 64
5 1 General description 64
5 2 Hand wheel 65
5 3 Cycloid gear type powered steering unit 65
5 4 Steering system troubleshooting 73
5 5 Rear axle 74
6 Hydraulic system 76
6 1 General description 76
6 2 Main pump 76
6 3 Control valve 76
6 4 Control valve operation 77
6 5 Main safety valve operation 79
6 6 Tilt lock valve operation 80
6 7 Hydraulic circulation system (Main circuit) 81
6 8 Troubleshooting 82
6 9 Maintenance 83
7 Lift Cylinder & tilt Cylinder 84
7 1 Lift cylinder 84
7 2 Flow regulator 86
7 3 Tilt cylinder 87
8 Lifting system 88
8 1 General description 88
8 2 Inner & outer mast 88
8 3 Lift bracket 88
8 4 Roller position 89
8 5 Adjustment of lifting system 90
8 6 Maintenance and adjustment 90
9 Electric system 94
9 1 General description 94
9 2 Brief explanation for operation 98
9 3 Precautions when using the battery 100
9 4 Harness 100
Product improve suggestion sheet 105
Note 106
EC DECLARATION OF CONFORMITY 107

DESCRIPTION:

Baoli CPCD 50 CPCD 60 CPCD 70 Forklift Truck Operation & Service Manual – PDF DOWNLOAD

5-7T Internal Combustion Counterbalanced Forklift Truck

PREFACE:

• 5-7 Ton internal combustion counterbalanced forklift trucks which are drove by
  front axle adopt hydraulic transmission with advanced continuous speed control and
  integral drive axle with wheel reducer, so they have a lot of advantages such as good
  traction and travel performance, easy operation, wide visibility and reliable operation.
• These trucks are all suited for handling and stacking packed goods in stations, ports,
  goods yards and warehouses and used widely in food processing, light and textile,
  mining industries and other factories, with some of attachments fitted, the trucks can
  be applied more and more.
• This manual states the trucks’ specifications, operation, maintenance, service,
  main assemblies’ constructions and working principles so as to help operators to
  know the performance of the forklift, to use the trucks correctly and attain the highest
  functions. It is necessary to read over the manual before they operate the trucks or
  service personnel serve these trucks.
• Besides this Operation and Service Manual, there is Operator’s Manual, which
  includes important information of safety driving and periodic maintenance. And, the
  manual of some important parts is provided.
• We suggest you to give the manual a proper storage. If there is something in the
  manual you do not understand, ask the distributor to explain it to you. Suggestion and
  criticisms are welcome.
• This manual might not correspond with the actual condition because of the
  improving of our products. Our products are subject to improvements and changes
  without notice.
• We heartily wish you have an ease of mind during operation of BAOLI forklift
  truck!

S.V 24/01/2025