Baoli CPCD 80 CPCD 100 Forklift Truck Operation & Service Manual PDF

Description

Baoli CPCD 80 CPCD 100 Forklift Truck Operation & Service Manual – PDF DOWNLOAD

FILE DETAILS:

Baoli CPCD 80 CPCD 100 Forklift Truck Operation & Service Manual – PDF DOWNLOAD

Language : English
Pages : 112
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Baoli CPCD 80 CPCD 100 Forklift Truck Operation & Service Manual – PDF DOWNLOAD

8-10T Internal Combustion Counterbalanced Forklift Truck

Ⅰ About the forklift truck 1
1 External view and specification 1
2 Characteristic of forklift truck 3
Ⅱ Safety instruction and operation of forklift truck 5
1 Handling a new forklift truck 5
2 Inspection before operation 5
3 Start and stop of the engine 6
4 Shipping, loading and unloading, slinging and towing of forklift truck 7
5 Parking and storing 8
6 Information of safety operation 10
7 Operation device and meter 16
8 Caution plate 18
Ⅲ Periodic inspection and servicing 23
1 General rules on inspection and maintenance 23
2 Essentials of servicing 24
3 Recommended oil 25
4 Lubrication system 25
5 Routine check before daily operation 27
6 Precautions of cooling system 27
7 Notes during brake-in 27
Ⅳ Construction, principle, adjustment and maintenance of forklift truck 28
1 Power system 28
1 1 General description 28
1 2 Engine disposition 29
1 3 Inspection and adjustment of engine 31
1 4 Fuel system 31
1 5 Coolant system 33
1 6 Check and adjustment 33
1 7 Precautions of cooling system 38
2 Drive unit 39
2 1 General description 39
2 2 Torque converter 41
2 3 Charging pump 42
2 4 Hydraulic clutch 43
2 5 Control valve and inching valve 43
2 6 Hydraulic circulation system 45
2 7 Principle 46
2 8 Caution when the trouble occurs 46
2 9 Trouble shooting 47
3 Front axle 50
3 1 General description 50
3 2 Main reduction gear & differential 50
3 3 Final reduction gear 50
3 4 Troubleshooting 53
3 5 Service data 53
4 Brake system 54
4 1 General description 54
4 2 Power brake 54
4 3 Parking brake 58
4 4 Wheel brake 58
4 5 Troubleshooting 60
5 Steering system 61
5 1 General description 61
5 2 Hand wheel 60
5 3 Cycloid gear type powered steering unit 62
5 4 Steering system troubleshooting 70
5 5 Rear axle 71
6 Hydraulic system 73
6 1 General description 73
6 2 Main pump 73
6 3 Control valve 73
6 4 Control valve operation 74
6 5 Main safety valve operation 76
6 6 Tilt lock valve operation 77
6 7 Hydraulic circulation system (Main circuit) 78
6 8 Troubleshooting 79
6 9 Maintenance 80
7 Lift Cylinder & tilt Cylinder 81
7 1 Lift cylinder 81
7 2 Flow regulator 83
7 3 Tilt cylinder 84
8 Lifting system 85
8 1 General description 85
8 2 Inner & outer mast 85
8 3 Lift bracket 85
8 4 Roller position 86
8 5 Adjustment of lifting system 88
8 6 Maintenance and adjustment 88
9 Electric system 91
9 1 General description 91
9 2 Brief explanation for operation 95
9 3 Precautions when using the battery 97
9 4 Harness 97
Product improve suggestion sheet 102
NOTE 103
EC DECLARATION OF CONFORMITY 104

DESCRIPTION:

Baoli CPCD 80 CPCD 100 Forklift Truck Operation & Service Manual – PDF DOWNLOAD

8-10T Internal Combustion Counterbalanced Forklift Truck

PREFACE:

• 8-10 ton internal combustion counterbalanced forklift trucks adopt hydraulic
  transmission with advanced TCM continuous speed control and integral drive axle with
  wheel reducer , so they have a lot of advantages such as good traction and travel
  performance, easy operation, reliable brake, wide visibility and safe performance.
• These trucks are all suit for handling and stacking packed goods in stations, ports,
  goods yards and warehouses and used widely in food processin g, light and textile,
  mining industries and other factories, with some of attachments fitted, the trucks can be
  applied more and more.
• This manual states the trucks’ specifications, operation, maintenance, service,
  main assemblies’ constructions and workin g principles so as to be completely familiar
  with the truck to get the most of it, and to help the operators to use the trucks correctly
  and attain the highest functions. It is necessary to read over the manual before they
  operate the trucks or service per sonnel serve these trucks.
• Besides this Operation and Service Manual, there is Operator’s Manual, which
  includes important information of safety driving and periodic maintenance. And, the
  manual of some important parts is provided.
• We suggest you to give the manual a proper storage. If there is something in the
  manual you do not understand, ask the distributor to explain it to you. Suggestion and
  criticisms are welcome.
• This manual content might not correspond with the actual condition because of the
  impro ving of our products. Our products are subject to improvements and changes
  without notice.
• We heartily wish you keep everything running smoothly during operation of BAOLI
  forklift truck!

S.V 24/01/2025