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Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN AVW420001 & Above – PDF DOWNLOAD
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Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN AVW420001 & Above – PDF DOWNLOAD
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Description
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN AVW420001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN AVW420001 & Above – PDF DOWNLOAD
Language : English
Pages : 178
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN AVW420001 & Above – PDF DOWNLOAD
FOREWORD
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat utility vehicle. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT UTILITY VEHICLE. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your Bobcat utility vehicle.
SAFETY INSTRUCTIONS
Before Operation
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
- The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application.
- The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
- The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
- • The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
- The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
- Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
- An Operator’s Handbook is fastened to the operator cab of the machine. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
- The Toolcat Utility Work Machine Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Toolcat utility work machine. The course is available in English and Spanish versions.
SAFETY INSTRUCTIONS (CONT’D)
Safe Operation Is The Operator’s Responsibility
Operator must have instructions before operating the machine. Untrained operators can cause injury or death
IMPORTANT
This notice identifies procedures which must be followed to avoid damage to the machine
The Bobcat utility work machine and attachment must be in good operating condition before use. Check all of the items on the Bobcat Service Schedule Decal under the 8-10 hour column or as shown in the Operation & Maintenance Manual.
Safe Operation Needs A Qualified Operator
For an operator to be qualified, he or she must not use drugs or alcoholic drinks which impair alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine and attachment
A Qualified Operator Must Do The Following: Understand the Written Instructions, Rules and Regulations
- The written instructions from Bobcat Company include the Delivery Report, Operation & Maintenance Manual, Operator’s Handbook and machine signs (decals).
- Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line.
Have Training with Actual Operation
- Operator training must consist of a demonstration and verbal instruction. This training is given by your Bobcat dealer before the product is delivered.
- The new operator must start in an area without bystanders and use all the controls until he or she can operate the machine and attachment safely under all conditions of the work area. Always fasten seat belt before operating.
- Operator Training Courses are available from your Bobcat dealer in English and Spanish. They provide information for safe and efficient equipment operation. Safety videos are also available.
Know the Work Conditions
- Know the weight of the materials being handled. Avoid exceeding the Rated Machine Load Capacities of the machine. Material which is very dense will be heavier than the same volume of less dense material. Reduce the size of the load if handling dense material.
- The operator must know any prohibited uses or work areas, for example, he or she needs to know about excessive slopes.
- Know the location of any underground lines. Call local utilities or the TOLL FREE phone number found in the Before Operation section of this manual.
- Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. Safety glasses, respiratory equipment, hearing protection or Special Applications Kits are required for some work. See your Bobcat dealer about Bobcat safety equipment for your model.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat 3650 Utility Vehicle Operation & Maintenance Manual SN AVW420001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................. 3 CONTENTS................................................................................. 5 FOREWORD................................................................................. 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................. 9 REGULAR MAINTENANCE ITEMS............................................................ 9 SERIAL NUMBER LOCATIONS.............................................................. 10 Utility Vehicle Serial Number.................................................... 10 Engine Serial Number............................................................. 10 DELIVERY REPORT...................................................................... 10 EMISSION CONTROL SYSTEMS............................................................. 11 Noise Emission Control System.................................................... 11 Operating On Public Lands In The U.S.A........................................... 11 Crankcase Emission Control System................................................ 11 UTILITY VEHICLE IDENTIFICATION (3650)................................................ 12 FEATURES, ACCESSORIES AND ATTACHMENTS................................................ 13 Standard Items................................................................... 13 Options And Accessories.......................................................... 13 Attachment....................................................................... 13 SAFETY AND TRAINING RESOURCES............................................................ 15 SAFETY INSTRUCTIONS.................................................................. 17 Before Operation................................................................. 17 Safe Operation Is The Operator’s Responsibility.................................. 18 Safe Operation Needs A Qualified Operator........................................ 18 Equipment Modifications.......................................................... 19 Avoid Silica Dust................................................................ 19 Safety Rules For Power Take-Off (PTO) Driven Attachments......................... 19 FIRE PREVENTION...................................................................... 19 Maintenance...................................................................... 19 Operation........................................................................ 19 Electrical....................................................................... 19 Hydraulic System................................................................. 20 Fueling.......................................................................... 20 Starting......................................................................... 20 Spark Arrester Exhaust System.................................................... 20 Welding And Grinding............................................................. 20 Fire Extinguishers............................................................... 20 UTILITY VEHICLE SIGNS (DECALS)....................................................... 21 PUBLICATIONS AND TRAINING RESOURCES.................................................. 22 OPERATING INSTRUCTIONS................................................................... 23 OPERATOR CONTROLS AND INSTRUMENT PANELS.............................................. 27 Overview......................................................................... 27 Instrument Panel................................................................. 28 Tilt Steering Column Adjustment.................................................. 30 Gear Selector.................................................................... 31 Control Panel.................................................................... 32 Raising And Lowering The Cargo Box - With Power Lift Assist Switch (Optional).... 32 Key - Start / Stop............................................................... 33 Storage Compartment.............................................................. 33 Winch............................................................................ 34 Radio............................................................................ 35 ENGINE SPEED CONTROL LEVER........................................................... 37 Operation........................................................................ 37 BRAKE PEDAL.......................................................................... 37 Operation........................................................................ 37 TRAVEL CONTROL PEDAL................................................................. 37 Operation........................................................................ 37 BACK-UP ALARM SYSTEM................................................................. 38 Description...................................................................... 38 Operation........................................................................ 38 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS).......... 39 Description...................................................................... 39 OPERATOR CAB (ROPS) / (OPS).......................................................... 39 Description...................................................................... 39 Cab Door......................................................................... 40 Front Wiper...................................................................... 40 Window Washer Reservoir.......................................................... 40 Side Windows..................................................................... 41 NEW VEHICLE BREAK-IN................................................................. 42 Break-In Period.................................................................. 42 Engine And Drivetrain Break-In................................................... 42 HYDRAULIC CONTROLS................................................................... 43 Description...................................................................... 43 Attachment Arm Operation......................................................... 43 Attachment Arm Float Position.................................................... 43 Tilt Operation................................................................... 43 Front Auxiliary Hydraulics Operation............................................. 44 Quick Couplers................................................................... 45 Relieve Hydraulic Pressure (Utility Vehicle And Attachment)...................... 45 POWER TAKE-OFF (PTO)................................................................. 46 Description...................................................................... 46 Engaging PTO..................................................................... 46 Disengaging PTO.................................................................. 46 DAILY INSPECTION..................................................................... 47 Daily Inspection And Maintenance................................................. 47 PRE-STARTING PROCEDURE............................................................... 48 Entering The Utility Vehicle..................................................... 48 Seat Belt Adjustment............................................................. 49 STARTING THE ENGINE.................................................................. 50 Key Switch....................................................................... 50 Warming The Engine............................................................... 51 Cold Temperature Starting........................................................ 51 STOPPING THE ENGINE AND LEAVING THE UTILITY VEHICLE.................................. 52 Procedure........................................................................ 52 Emergency Exit (When Equipped With Cab).......................................... 53 VEHICLE LOAD CAPACITY................................................................ 54 Vehicle Load Capacities (Model 3650)............................................. 54 ATTACHMENTS.......................................................................... 55 Choosing The Correct Attachment.................................................. 55 Pallet Forks..................................................................... 55 Adding Weight To The Cargo Box................................................... 56 Installing And Removing The Attachment........................................... 57 REMOVING AND INSTALLING THE ATTACHMENT ARM........................................... 59 Description...................................................................... 59 Removing And Installing The Attachment Arm....................................... 59 POWER TAKE-OFF (PTO)................................................................. 63 Installing And Removing The PTO.................................................. 63 Installing And Removing The PTO Shaft............................................ 65 OPERATING PROCEDURE.................................................................. 67 Inspect The Work Area............................................................ 67 Basic Operating Instructions..................................................... 67 Driving Procedure................................................................ 68 Operating On Public Roads........................................................ 69 Turning Improperly............................................................... 69 Jumps And Stunts................................................................. 69 Operating In Unfamiliar Terrain.................................................. 69 Improper Tire Maintenance........................................................ 69 Operating On Frozen Bodies Of Water.............................................. 69 Unauthorized Use Of The Vehicle.................................................. 69 Driving On Slippery Surfaces..................................................... 69 Driving Uphill................................................................... 70 Driving On A Sidehill (Sidehilling).............................................. 70 Driving Downhill................................................................. 70 Driving Through Water............................................................ 71 Driving Over Obstacles........................................................... 71 Driving In Reverse............................................................... 72 Parking On An Incline............................................................ 72 Operating With A Full Bucket And Empty Cargo Box................................. 73 Operating With An Empty Bucket And Loaded Cargo Box.............................. 73 Filling And Emptying The Bucket.................................................. 74 Leveling The Ground Using Float.................................................. 75 Backfilling...................................................................... 75 Hauling Cargo.................................................................... 76 Opening And Closing The Tailgate................................................. 76 Raising And Lowering The Cargo Box (With Lift Assist)............................ 77 Raising And Lowering The Cargo Box (With Power Lift Assist)...................... 77 Towing Equipment With The Utility Vehicle........................................ 78 Drive Mode Switch................................................................ 79 Safety Rules For PTO Operation................................................... 81 Operating The PTO................................................................ 82 TOWING THE UTILITY VEHICLE........................................................... 84 Procedure........................................................................ 84 TRANSPORTING THE UTILITY VEHICLE ON A TRAILER........................................ 85 Loading And Unloading............................................................ 85 Fastening........................................................................ 85 PREVENTIVE MAINTENANCE................................................................... 87 MAINTENANCE SAFETY................................................................... 91 PERIODIC MAINTENANCE AND SEVERE USE DEFINITION....................................... 93 Severe Use Definition............................................................ 93 SERVICE SCHEDULE..................................................................... 94 Chart............................................................................ 94 SEAT BELT............................................................................ 96 Inspection And Maintenance....................................................... 96 BACK-UP ALARM SYSTEM................................................................. 97 Description...................................................................... 97 Inspection....................................................................... 97 START INTERLOCK SYSTEM............................................................... 98 Description...................................................................... 98 Inspecting....................................................................... 98 PTO INTERLOCK SYSTEM................................................................. 98 Description...................................................................... 98 Inspecting....................................................................... 98 TRAVEL DIRECTION AND ENGINE SPEED CONTROL SYSTEM..................................... 99 Description...................................................................... 99 Inspection And Maintenance....................................................... 99 HORSEPOWER MANAGEMENT................................................................100 Description......................................................................100 BRAKE SYSTEM.........................................................................101 Description......................................................................101 Inspection And Maintenance.......................................................101 Brake Inspection.................................................................102 SHIFT CABLE ADJUSTMENT...............................................................103 Inspecting.......................................................................103 Adjustment.......................................................................103 FRONT AND REAR SUSPENSION ADJUSTMENTS................................................104 Shock Absorber Spring Adjustment.................................................104 STEERING AND SUSPENSION SYSTEM.......................................................105 Description......................................................................105 Inspection And Maintenance.......................................................105 ROLL-OVER PROTECTIVE STRUCTURE (ROPS) / OCCUPANT PROTECTIVE STRUCTURE (OPS)..........107 Description......................................................................107 AIR CLEANER SERVICE..................................................................108 Pre-Filter Element...............................................................108 Replacing Filter Element.........................................................109 SEAT.................................................................................110 Removal And Installation.........................................................110 FUEL SYSTEM..........................................................................111 Fuel Specifications..............................................................111 Biodiesel Blend Fuel.............................................................111 Filling The Fuel Tank............................................................112 Fuel Filter......................................................................112 Removing Air From The Fuel System................................................113 Filling A Portable Fuel Container................................................113 ENGINE LUBRICATION SYSTEM............................................................114 Checking And Adding Engine Oil...................................................114 Engine Oil Chart.................................................................114 Removing And Replacing Oil And Filter............................................115 ENGINE COOLING SYSTEM................................................................117 Checking Level...................................................................117 Cleaning.........................................................................118 Removing And Replacing Coolant...................................................119 ELECTRICAL SYSTEM....................................................................121 Description......................................................................121 Fuse And Relay Location..........................................................121 Fusible Links....................................................................122 Battery Maintenance..............................................................123 Battery Storage..................................................................123 Battery Charging.................................................................123 Using A Booster Battery (Jump Starting)..........................................124 Removing And Installing Battery..................................................126 Headlight Replacement............................................................127 Brake Light / Tail Light Replacement.............................................127 Headlight Beam Adjustment........................................................128 HYDRAULIC / HYDROSTATIC SYSTEM.......................................................129 Checking Fluid...................................................................129 Hydraulic Fluid..................................................................129 Adding Fluid.....................................................................129 Removing And Replacing Hydraulic / Hydrostatic Filter............................130 Removing And Replacing Hydraulic / Hydrostatic Fluid.............................131 GEARCASE.............................................................................132 Checking Transmission Fluid......................................................132 Transmission Fluid...............................................................132 Adding Transmission Fluid........................................................132 Removing And Replacing Transmission Fluid........................................132 Checking Front Gearcase Fluid....................................................133 Front Gearcase Fluid.............................................................133 Adding Front Gearcase Fluid......................................................133 Removing And Replacing Front Gearcase Fluid......................................133 VEHICLE IMMERSION....................................................................134 Description......................................................................134 SPARK ARRESTER MUFFLER...............................................................135 Cleaning Procedure...............................................................135 SUPPORTING THE UTILITY VEHICLE ON JACKSTANDS.........................................136 Procedure........................................................................136 TIRE MAINTENANCE.....................................................................137 Tires............................................................................137 Tire Tread Depth.................................................................137 Axle And Wheel Nut Torque........................................................137 Wheel Removal And Installation...................................................137 Mounting.........................................................................138 Tire Pressure....................................................................138 FRONT COVER..........................................................................138 Removal And Installation.........................................................138 ALTERNATOR BELT......................................................................139 Belt Adjustment..................................................................139 Belt Replacement.................................................................139 AIR CONDITIONING.....................................................................140 Belt Adjustment..................................................................140 Belt Replacement.................................................................140 Condenser Cleaning...............................................................141 Filter Cleaning..................................................................141 PTO CLUTCH...........................................................................142 Description......................................................................142 Adjusting The PTO Clutch Brake...................................................142 PTO DRIVE BELT.......................................................................143 Belt Inspection..................................................................143 PTO SHAFT............................................................................143 Debris Removal...................................................................143 PTO GEARBOX..........................................................................144 Checking PTO Gearbox Fluid.......................................................144 Adding PTO Gearbox Fluid.........................................................145 Removing And Replacing PTO Gearcase Fluid........................................145 WHEEL TOE ALIGNMENT..................................................................146 Inspection.......................................................................146 Toe Adjustment...................................................................146 LUBRICATING THE UTILITY VEHICLE......................................................147 Lubrication Locations............................................................147 UTILITY VEHICLE CLEANING.............................................................149 Washing The Utility Vehicle......................................................149 Polishing The Vehicle............................................................149 UTILITY VEHICLE STORAGE AND RETURN TO SERVICE........................................150 Storage..........................................................................150 Return To Service................................................................150 SYSTEM SETUP AND ANALYSIS................................................................151 DIAGNOSTIC SERVICE CODES.............................................................153 Check Engine Light...............................................................153 Service Codes List...............................................................154 UTILITY VEHICLE SIGN TRANSLATIONS........................................................155 UTILITY VEHICLE SIGN TRANSLATIONS....................................................157 Warning (7025482)................................................................157 Warning (7025475)................................................................158 Warning (7025476)................................................................159 Warning (7016342)................................................................160 Caution (7016347)................................................................160 Seat Switch (7025479)............................................................160 Maximum Trailer Weight (7025473).................................................160 Operation Instruction (7018029)..................................................161 Warning (If Equipped With Back-up Alarm) (6737189)...............................161 Diesel (7025480).................................................................161 Rotating Fan (7025472)...........................................................162 Warning (7025477)................................................................162 Operation Instruction (7025477)..................................................163 Warning (7025471)................................................................163 Operation Instruction (7025478)..................................................164 SPECIFICATIONS...........................................................................165 (3650) UTILITY VEHICLE SPECIFICATIONS................................................167 Dimensions.......................................................................167 Performance......................................................................168 Controls.........................................................................168 Engine...........................................................................169 Electrical.......................................................................169 Hydraulic System.................................................................170 Power Take-Off (PTO) System......................................................170 Drive System.....................................................................171 Fluid And Capacities.............................................................171 Tires............................................................................171 WARRANTY.................................................................................173 WARRANTY.............................................................................175 ALPHABETICAL INDEX.......................................................................177
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- This is the SAME exact manual used by your dealers to fix your vehicle.
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