Bobcat Compact Tractor CT2035 CT2040 Operation & Maintenance Manual 7398895(12-20) – PDF DOWNLOAD

Description

Bobcat Compact Tractor CT2035 CT2040 Operation & Maintenance Manual 7398895(12-20) – PDF DOWNLOAD

FILE DETAILS:

Bobcat Compact Tractor CT2035 CT2040 Operation & Maintenance Manual 7398895(12-20) – PDF DOWNLOAD

Language : English
Pages :166
Downloadable : Yes
File Type : PDF
Size:22.7 MB

DESCRIPTION:

Bobcat Compact Tractor CT2035 CT2040 Operation & Maintenance Manual 7398895(12-20) – PDF DOWNLOAD

FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat compact tractor. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT COMPACT TRACTOR. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your compact tractor.

• SAFETY INSTRUCTIONS
  Before Operation
•  Carefully follow the operating and maintenance instructions in this manual. The Bobcat excavator is highly manoeuvrable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off motorway, rough terrain applications, common with Bobcat excavator usage.
• The Bobcat excavator has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the excavator with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat excavator and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Lift Capacity.
• They are designed for secure fastening to the Bobcat excavator. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments

• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
•  Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the excavator. Its brief instructions are convenient to the operator. See your Bobcat dealer for more information on translated versions.
• The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use

TABLE OF CONTENTS:

Bobcat Compact Tractor CT2035 CT2040 Operation & Maintenance Manual 7398895(12-20) – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS ISO 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Compact Tractor Serial Number 6
Engine Serial Number 6
Loader Serial Number (Optional) 6
DELIVERY REPORT 6
COMPACT TRACTOR IDENTIFICATION 7
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL LOADER AND REAR BALLAST) 8
COMPACT TRACTOR IDENTIFICATION (WITH OPTIONAL THREE-POINT IMPLEMENT AND FRONT BALLAST) 9
FEATURES, ACCESSORIES AND ATTACHMENTS 10
Standard Items 10
Options And Accessories 10
Loader (Optional) 10
Implements – Three-Point Hitch 10
SAFETY AND TRAINING RESOURCES 11
SAFETY INSTRUCTIONS 12
Before Operation 12
Safe Operation Is The Operator’s Responsibility 13
Safe Operation Needs A Qualified Operator 13
Use Safety Rules 14
Avoid Silica Dust 14
Safety Rules For Power Take-Off (PTO) Driven Implements 15
Compact Tractor Requirements And Capabilities 15
FIRE PREVENTION 16
Maintenance 16
Operation 16
Electrical 16
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 17
Fire Extinguishers 17
MACHINE SIGNS (DECALS) 18
PUBLICATIONS AND TRAINING RESOURCES 20
OPERATING INSTRUCTIONS 21
OPERATOR CONTROLS AND INSTRUMENT PANELS 24
Overview 24
Instrument Panel 25
Instrument Panel 26
Floor Controls 27
Right Console 28
Left Console 28
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) 29
Foldable ROPS 29
Raising And Lowering The ROPS 29
ENGINE SPEED CONTROL LEVER 30
Operation 30
BRAKE PEDAL 30
Operation 30
PARKING BRAKE 31
Operation 31
TRAVEL CONTROLS 31
Operation 31
SPEED RANGE LEVER 32
Operation 32
DIFFERENTIAL LOCK PEDAL 32
Description 32
Operation 32
CRUISE CONTROL SWITCH 33
Description 33
Engaging 33
Disengaging 33
FRONT WHEEL ASSIST (4WD) SWITCH 34
Description 34
Operation 34
STEERING WHEEL 35
Operation 35
LOADER CONTROLS 36
Description 36
Loader Lift Operation 36
Loader Arms Float Position 36
Loader Tilt Operation 36
Clamshell Bucket Operation 36
Joystick Lock Lever 37
Relieve Hydraulic Oil Pressure (Joystick Control Lever) 37
REAR AUXILIARY HYDRAULICS 38
Description 38
Rear (Remote) Auxiliary Hydraulics Operation 38
Function Chart 38
Hydraulic Couplers (If Equipped) 39
Rear Auxiliary Hydraulics 39
DRAWBAR (OPTIONAL) 40
Description 40
Adjusting Length 40
AUTO / MAUNUAL PTO 41
Description 41
THREE-POINT HITCH 42
Description 42
Raising 42
Lowering 42
Operation 42
Three-Point Hitch Lowering Speed / Lock Valve 43
POWER TAKE-OFF (PTO) 44
Description 44
Engaging Rear-PTO 44
Disengaging Rear-PTO 44
Engaging Mid-PTO (If Equipped) 45
Disengaging Mid-PTO (If Equipped) 45
DAILY INSPECTION 46
Daily Inspection And Maintenance 46
PRE-STARTING PROCEDURE 47
Entering The Compact Tractor 47
Seat Adjustment 47
Seat Belt Adjustment 47
Pre-Starting 48
STARTING THE ENGINE 49
Key Switch 49
Cold Temperature Starting 50
Warming The Hydraulic / Hydrostatic System 50
MONITORING THE INSTRUMENT PANEL 50
Procedure 50
STOPPING THE COMPACT TRACTOR 51
Procedure 51
ATTACHMENTS 52
Choosing The Correct Bucket 52
Choosing The Correct Bucket 53
Installing And Removing The Attachment 54
Operating The Bucket 55
Ballast 55
Tires 55
IMPLEMENT 57
Choosing The Correct Implement 57
Installing And Removing Pull Type Implements 58
Installing And Removing Three-Point Hitch Mounted Implements 62
Lifting Link Adjustment 67
Top Link Adjustment 67
Sway Bar Adjustment 68
POWER TAKE-OFF (PTO) 69
Installing And Removing The Rear-PTO 69
Installing And Removing The Mid-PTO 72
BALLAST (OPTIONAL) 74
Front Ballast 74
Rear Ballast 75
OPERATING PROCEDURE 76
Operating Compact Tractor With Loader Installed 76
Inspect The Work Area 76
Basic Operating Instructions 76
Operating With A Full Bucket And Rear Ballast 76
Operating With An Empty Bucket And Rear Ballast 77
Filling And Emptying The Bucket 78
Leveling The Ground Using Float 79
Backfilling 79
4 In 1 Bucket Operation 80
Towing Equipment With The Compact Tractor 81
Safety Chains 82
Operating The Three-Point Hitch Implement 83
Safety Rules For PTO Operation 85
Operating The Rear-PTO 86
Operating The Mid-PTO 89
TOWING THE COMPACT TRACTOR 92
Procedure 92
TRANSPORTING THE COMPACT TRACTOR ON A TRAILER 93
Loading And Unloading 93
Fastening 94
LOADER SYSTEM 95
LOADER INSTALLATION 96
Description 96
Installing Loader Mounting Brackets 96
LOADER INSTALLATION AND REMOVAL 101
Installing The Loader To The Compact Tractor 101
Removing The Loader 104
PREVENTIVE MAINTENANCE 108
SERVICE SCHEDULE 112
Maintenance Intervals 112
SEAT BELT 114
Inspection And Maintenance 114
PARKING BRAKE SYSTEM 115
Inspection And Maintenance 115
BRAKE SYSTEM 116
Inspection And Maintenance 116
Adjusting 116
TRAVEL CONTROL PEDALS 117
Inspection And Maintenance 117
CRUISE CONTROL 117
Inspection And Maintenance 117
PTO LEVER (MID) (IF EQUIPPED) 118
Inspection And Maintenance 118
THREE-POINT HITCH POSITION LEVER 118
Inspection And Maintenance 118
REARAUXILIARY HYDRAULIC LEVER 118
Inspection And Maintenance 118
JOYSTICK CONTROL LEVER (IF EQUIPPED) 118
Inspection And Maintenance 118
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) 119
Foldable ROPS 119
ENGINE COVER 120
Opening And Closing 120
AIR CLEANER SERVICE 121
Replacing Filter Element 121
FUEL SYSTEM 122
Fuel Specifications 122
Biodiesel Blend Fuel 122
Filling The Fuel Tank 123
Fuel Filter 124
Removing Air From The Fuel System 125
Filling A Portable Fuel Container 125
ENGINE LUBRICATION SYSTEM 126
Checking And Adding Engine Oil 126
Engine Oil Chart 126
Removing And Replacing Oil And Filter 127
ENGINE COOLING SYSTEM 128
Checking Level 128
Cleaning 129
Hoses And Clamps 129
Removing And Replacing Coolant 130
ELECTRICAL SYSTEM 131
Description 131
Fuse And Relay Location 131
Fuse And Relay Location (Relays Not Located In The Fuse Panel) 132
Battery Maintenance 132
Using A Booster Battery (Jump Starting) 133
Removing And Installing Battery 134
INSTRUMENT PANEL 135
Inspection And Maintenance 135
HYDRAULIC / HYDROSTATIC / TRANSMISSION SYSTEM 136
Checking And Adding Fluid 136
Transmission / Differential Fluid Chart 136
Removing And Replacing Hydraulic / Hydrostatic / Transmission Filters 137
Removing And Replacing Hydraulic / Hydrostatic / Transmission Fluid 138
Hoses And Clamps 138
SUPPORTING THE COMPACT TRACTOR ON JACKSTANDS 139
Procedure 139
TIRE MAINTENANCE 140
Front Wheel Nuts / Bolts 140
Rear Wheel Nuts / Bolts 140
Mounting 140
FRONT AXLE 141
Checking And Adding Lubricant 141
Removing And Replacing Lubricant 141
Axle Pivot 142
DIFFERENTIAL LOCK 142
Inspection And Maintenance 142
Adjustment 142
ALTERNATOR BELT 143
Belt Adjustment 143
Belt Replacement 143
LUBRICATING THE COMPACT TRACTOR 144
Lubrication Locations 144
PIVOT PINS 146
Inspection And Maintenance 146
AXLE TOE IN 147
Inspection And Maintenance 147
COMPACT TRACTOR STORAGE AND RETURN TO SERVICE 148
Storage 148
Return To Service 148
SETTING ENGINE VALVE CLEARANCE 149
Description 149
SPECIFICATIONS 150
COMPACT TRACTOR CAPACITIES 151
Compact Tractor Loader Lift Capacity 151
Three-Point Hitch Specifications 152
Towing Weight 152
Maximum Drawbar Tongue Weight 152
Ballast (Front) 152
SPECIFICATIONS 153
Machine Dimensions 153
Machine Dimensions (With Optional Loader) 154
Performance 155
Controls 155
Engine 155
Hydraulic System 156
Electrical 156
Power Take-Off (PTO) System (Rear-PTO) 156
Power Take-Off (PTO) System (Mid-PTO Optional) 156
Drive System 157
Steering 157
Capacities 157
Tires 158
Loader (If Equipped) 158
WARRANTY 159
WARRANTY 160
ALPHABETICAL INDEX 164

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