BOMAG BC 463 RB-3 / BC 473 RB/RS/EB-3 Refuse & Soil Compactor Service Manual (00840212EN) – PDF

Description

BOMAG BC 463 RB-3 & BC 473 RB/RS/EB-3 Service Manual

This comprehensive service manual is the definitive technical resource for the BOMAG BC 463 RB-3 refuse compactor and the BC 473 RB, RS, and EB-3 fast-moving soil compactors. Spanning 762 pages, this guide is designed for professional technicians who demand exact specifications, reliable diagnostic procedures, and accurate repair instructions for these heavy-duty machines.

Whether you are performing routine maintenance, overhauling the hydrostatic drive system, or diagnosing a complex electrical fault, this manual provides the detailed, step-by-step guidance you need to get the job done right. It covers serial numbers from 101 930 12 1001>, 101 930 13 1001>, 101 930 14 1001>, and 101 930 15 1001> onwards.

File Details

• Manual Type: Service Manual
• Brand: BOMAG
• Models Covered: BC 463 RB-3, BC 473 RB-3, BC 473 RS-3, BC 473 EB-3
• Language: English
• Page Count: 762 pages
• File Format: PDF
• Document Number: 00840212EN
• Serial Numbers: S/N 101 930 12 1001> / S/N 101 930 13 1001> / S/N 101 930 14 1001> / S/N 101 930 15 1001>

Chapters Covered

• 1 General
• 2 Technical data
• 3 Overview of machine
• 4 Electric systems
• 5 Hydraulic system
• 6 Machine assemblies
• 7 Troubleshooting
• 8 Special tools
• 9 Measures prior to extended shutdown period
• 10 Index
• Appendix: Circuit diagrams and Hydraulic diagram

General, Technical Data & Overview

Starting with vital safety regulations for handling fuels, lubricants, and high-pressure systems, this section also provides the complete tightening torques for metric, UNF, and UNC threads, ensuring every bolt is secured to factory specifications. The technical data chapter is broken down by specific model (BC 463 RB-3, BC 473 RB-3, RS-3, and EB-3), detailing dimensions, weights, travel speeds, engine ratings, and capacities. An overview of the machine’s electric and hydraulic systems helps you locate major components before you begin work.

Electric Systems & Diagnostics

Electrical troubleshooting is made easier with a dedicated section on basic measuring methods and understanding circuit diagrams. This chapter covers the CAN BUS network, Deutsch plug assembly, and the ESX machine control. It includes detailed training material on the electrical system, showing how to navigate the diagnostic display, read fault codes, and adjust settings (such as fan reversing times and machine type codes). Pin assignments for the engine control unit (EMR3) and the central electrics are also provided.

Hydraulic System

This chapter provides an in-depth look at the open and closed hydraulic circuits used on the compactor. It includes complete descriptions of the travel pump (A4VG110 DA), fan pump (A4VG56 EF-EP), steering and working pump (A10VO/VSO), travel motor (A6VM HA2T), and fan motor. The manual explains the charge circuit, travel system, cooling system, and working hydraulics, including the valve blocks and load-sensing controls. Maintenance intervals for hydraulic oil and filters are also detailed.

Machine Assemblies

This section focuses on the major mechanical and auxiliary systems. It covers the Deutz TCD 2013 diesel engine, detailing the lubrication circuit, cooling system, fuel system, and the Deutz Common Rail (DCR) injection system. It also provides repair procedures for the oscillating articulated joint, compactor wheels, dozer blade, and central lubrication system. Furthermore, it includes comprehensive guides for the air conditioning system (R134a) and the AIRTRONIC auxiliary heating system, complete with component descriptions, testing, and filling instructions.

Troubleshooting

The troubleshooting chapter is a massive resource, covering emergency procedures, electrical fault codes, and the complete Deutz DTC fault code list for the EMR3 engine control unit. It provides diagnostic tables for hydraulic axial piston pumps and motors, air conditioning system fault finding, central lubrication system failures, and auxiliary heating diagnostics. This section is designed to help you quickly trace faults and implement the correct remedy.

Take Command of Your Compactor Repairs

Having the right information is the difference between a quick fix and a costly, prolonged downtime. This BOMAG BC 463 RB-3 and BC 473 RB/RS/EB-3 service manual gives you the ability to perform complex diagnostics, tackle major overhauls on the Deutz engine, and calibrate sensitive hydraulic and electrical systems with confidence.

From the detailed wiring diagrams in the appendix to the exact clearances for the engine valve adjustments, every piece of data is structured to help you work efficiently and accurately. Don’t rely on guesswork when dealing with heavy machinery—ensure every repair is done to the manufacturer’s exact standards.

IMAGES PREVIEW

This digital PDF manual is available for instant download after purchase. There is no waiting for shipping, and no physical media to lose. You can access it immediately on your computer, tablet, or smartphone, and print out only the pages you need for the shop floor. Equip your workshop today with the technical authority required to keep your BOMAG compactor operating at its peak.