BOMAG BF 600 C Road Finisher Service Manual 008 916 41 – HCE/HCG, HSG/HSE, E/G

Description

BOMAG BF 600 C Road Finisher Service Manual 008 916 41 – HCE/HCG, HSG/HSE, E/G

This 770-page service manual is a detailed repair, maintenance, diagnostic and technical reference for the BOMAG BF 600 C road finisher variants shown on the cover: BF 600 C – HCE/HCG, BF 600 C – HSG/HSE and BF 600 C – E/G. It is written for professionally qualified personnel and after-sales service work, with procedures covering disassembly, dismantling, assembly, installation and repair of components and assemblies. Alongside machine service information, the manual includes technical data, maintenance schedules, electrical fundamentals, engine electronics, Deutz engine material, extensive hydraulic service training, pressure tests and adjustments, central lubrication information, supplier component documentation, and hydraulic and wiring diagrams.

File Details

• Manual type: Service Manual
• Brand: BOMAG
• Model: BF 600 C Road Finisher
• Covered variants: BF 600 C – HCE/HCG; BF 600 C – HSG/HSE; BF 600 C – E/G
• Catalogue number: 008 916 41
• Date: 09/2010
• Language: English
• Page count: 770 pages
• File format: PDF

Machine, Engine and Service Data

The BOMAG BF 600 C road finisher service manual brings the machine specifications and service systems together in one reference. The technical-data section identifies a water-cooled Deutz TCD 2013 L04 2V four-cylinder diesel engine rated at 120 kW (160 HP) at 2300 rpm. It records a 24 V electrical system with two 100 Ah batteries, along with filling capacities of 215 litres for diesel fuel, 20 litres for coolant, 160 litres for hydraulic oil and 15 litres for engine oil. The manual also gives variant-specific operating weights and screed data, working and transport speeds, dimensions, track data, frequency ranges for tamper and vibration functions, and detailed hydraulic component specifications.

Hydraulic component data includes the Sauer Danfoss travel pump and travel motors, vibration and tamper pumps and motors, scraper belt and conveyor screw pumps and motors, the service pump, fan motor data and the Bonfiglioli travel gear. This makes the manual useful not only for routine servicing but also when a repair requires identification of the correct system, pressure circuit, drive component or adjustment point before work begins.

Engine Electronics and Diagnostic Coverage

A major part of this manual is devoted to engine electrics and the EMR3 system. It covers the engine control unit and its installation location, EDC16/EMR3 pin assignments, camshaft and crankshaft speed sensors, rail pressure and fuel pressure sensors, the fuel control unit, injectors, oil pressure monitoring, combined charge-air pressure and temperature sensing, coolant temperature sensing, glow plugs, water-in-fuel sensing, air-filter vacuum monitoring and coolant-level sensing. Removal, installation and checking procedures are illustrated through the section, with tightening values and cleanliness requirements where they are specified.

Diagnostic material includes the diagnostic interface, CAN-bus diagnosis, Deutz SERDIA diagnosis and a substantial EMR3 fault-code section. The manual explains how the fault display presents engine warnings and hexadecimal codes, and the SERDIA material covers reading, deleting and saving the error log, viewing fault location and fault type, examining operating data recorded at the time of a fault, function testing and checking current input/output assignments. For electrical troubleshooting beyond the engine control system, there is also a large fundamentals section covering wiring-diagram reading, circuit symbols, grounds, PWM control, resistance, series and parallel circuits, Ohm’s law, metrology, relays, fuses, proximity switches, plug connectors, Deutsch DT/DTM connectors, batteries and machine fuse locations.

Hydraulic Service Training, Testing and Adjustment

The hydraulics portion is especially extensive. Prepared for the BF 600 C road finisher series, it describes the hydrostatic systems used for travel, adjustment functions, vibration and tamper operation, scraper-chain and conveyor-screw drives, and fan drive. The travel-system section explains the closed hydraulic circuit between travel pumps and motors, brake release, crawler-track tensioning, two-speed travel motors and travel gears. The actuator-drive material covers functions such as hopper side walls, screed locking, screw height, draw-point adjustment and screed up/down. Separate sections explain scraper-chain and conveyor-screw circuits, vibration and tamper drive, and fan drive using diagrams, component views, test ports and system descriptions.

The following test-and-adjustment chapter turns that system description into practical workshop procedures. It includes vibration pressure testing, tamping pressure limitation checks, travel-pump charge/high-pressure relief and pressure-override checks, mobile-screed extension and retraction timing and pressure checks, and maximum fan-motor speed measurement. The procedures identify test equipment, test-port locations, operating-temperature requirements, sequence of controls and evaluation steps. This is valuable when the job is not simply replacing a part but verifying that a repaired system reaches the specified operating condition afterward.

Maintenance, Lubricants and Central Lubrication

Routine service information starts with fuels and lubricants, running-in instructions and a maintenance chart. The chart organizes work across daily checks and service intervals including 250, 500, 1000, 2000, 3000 and 6000 operating hours, plus as-required operations. Tasks include engine oil and filter service, fuel-system work, conveyor belt and auger chain checks, lubrication, cooler cleaning, battery maintenance, track-drive checks, valve-clearance and control-piston adjustments, coolant and hydraulic-oil service, air-filter service, injector testing and other machine checks.

The lubricant section specifies approved engine-oil quality classes, viscosity guidance, coolant protection, diesel-fuel requirements, HLP-D 46 (ISO VG 46) hydraulic oil, SAE 80W/90 API GL5 crawler-track gear oil and lithium-saponified NLGI 3 grease. A dedicated central-lubrication chapter covers BF 600 C configurations with HC screed and 32 or 34 lubrication points, filling the lubricant container, the electric pump, integrated electronic control, progressive distributors, fault-cause-remedy information and repair of a blocked distributor.

Chapters Covered

• 1. General: Introduction; safety regulations; general repair instructions; tightening torques.
• 2. Technical data: Machine dimensions and weights; screed data; travel characteristics; Deutz engine data; tracks; electrical system; conveyor system; filling capacities; hydraulic drive component data; noise and vibration values.
• 3. Maintenance: General maintenance notes; fuels and lubricants; fuel and lubricant table; running-in instructions; maintenance chart.
• 4. Fundamental electrics: Wiring-diagram interpretation; circuit symbols; battery and analog ground; processor signals; current and voltage; PWM; resistance; series/parallel circuits; Ohm’s law; electrical energy; formula diagram; metrology; diodes, relays and fuses; proximity switches; connectors; batteries; jump starting; main battery switch; machine fuses; heating-element replacement.
• 5. Engine electrics: Engine control unit; EMR3 system; EDC16/EMR3 pin assignments; engine sensors and actuators; fuel control and injectors; CAN-bus and SERDIA diagnosis; engine fault-code indication and EMR3 diagnostic trouble codes; generator; electric starter.
• 6. Engine: Diesel-engine description; TCD 2013 engine systems; lubrication, coolant and fuel circuits; Deutz Common Rail injection; exhaust gas recirculation; charge-pressure control; engine problems; oil, fuel, coolant and air-filter service; valve clearance; control piston play; cooling; mounts; crankcase ventilation; injector test; conservation; belts; special tools.
• 7. Service Training Hydraulics: General system description; travel system; actuator drive; scraper-chain drive; vibration and tamper drive; fan drive.
• 8. Tests and adjustments: Vibration checks; tamping pressure limitation; travel-pump charge/high-pressure relief and pressure override; mobile-screed adjustment times and pressure limitations; fan-motor speed measurement.
• 9. Central lubrication system: HC screed lubrication-point layouts; lubricant-container filling; electric pump; integrated electronic control; progressive distributor; fault-cause-remedy diagnosis; blocked-distributor repair.
• 10. Suppliers documentation: Travel pump; travel motor; conveyor screw and scraper-belt motor; travel gear.
• 11. Circuit diagrams: Hydraulic diagram 2542306; wiring diagram DE006002.

Taken as a whole, the manual connects general workshop practice with machine-specific systems. A technician can move from service data and maintenance requirements to component operation, diagnostic logic, pressure testing, adjustment and supplier-level component documentation without relying on a single narrow section. The included hydraulic and electrical drawings are particularly useful when tracing how a symptom relates to pumps, motors, valves, sensors, control units, fuses or machine functions.

Supplier Component Documentation and Drawings

The later portion of the manual incorporates supplier documentation for major drive components. The travel-pump section includes Series 90 axial-piston closed-circuit pump service information with operation, operating parameters, technical specifications, start-up, pressure measurement, troubleshooting, adjustment, minor repair and torque material. Further supplier sections cover the travel motor, conveyor-screw and scraper-belt motor, and the Bonfiglioli travel gear, including installation, lubrication, maintenance and repair-related information. The manual then closes with hydraulic diagram 2542306 and wiring diagram DE006002 for the BF600C electrical system.

The manual itself notes that its repair instructions are not an updating service and refers users to Technical Service Bulletins for later changes. The hydraulics training material likewise cautions that technical data and machine details can change after the issue date. For serial-sensitive work, match the machine to the cover serial-number ranges and use current service information where later modifications may apply.

Service and Repair Reference for the BF 600 C

The BOMAG BF 600 C Road Finisher Service Manual 008 916 41 – HCE/HCG, HSG/HSE, E/G is built for jobs that require more than a basic maintenance checklist. It supports systematic maintenance, electrical and engine diagnosis, sensor and actuator service, engine-system work, hydraulic troubleshooting, pressure testing, screed and drive adjustment, central-lubrication diagnosis and component repair preparation. Having the correct procedures, test points, specifications, diagrams and tightening information in front of you helps reduce guesswork and gives each repair a defined reference point. Delivery is an instant PDF download after payment – there is no shipping, the file can be viewed on common computers, tablets and phones, and you can print the pages needed at the machine or workbench.