BOMAG BW211 BW212 BW213 D-40 PD-40 Single Drum Roller Service Training Manual

Description

BOMAG BW211 BW212 BW213 D-40/PD-40 Service Training Manual

This BOMAG BW211 BW212 BW213 D-40/PD-40 Service Training manual is the technical training document used by BOMAG service personnel for the BW 211 D-40, BW 211 PD-40, BW 212 D-40, BW 212 PD-40, BW 213 D-40 and BW 213 PD-40 single drum rollers. It goes well beyond routine maintenance, walking the technician through hydraulic circuit theory, travel and vibration pump rebuilds, electronic module diagnostics, engine service procedures, flushing and bleeding sequences, and the full circuit diagram set for these machines.

Whether you are diagnosing a travel pump fault, checking exciter shaft speeds, replacing an injection pump, or flushing a contaminated travel circuit, this BOMAG single drum roller service training manual gives you the BOMAG procedures, nominal values and tightening torques to do the job correctly.

File Details

• Manual type: Service Training Manual
• Brand: BOMAG
• Models covered: BW 211 D-40, BW 211 PD-40, BW 212 D-40, BW 212 PD-40, BW 213 D-40, BW 213 PD-40
• Document number: 00891968
• Publication year: 2013
• Language: English
• Page count: 468 pages
• File format: PDF

Chapters Covered

• 1 General — Introduction, Safety regulations, General repair instructions, Tightening torques
• 2 Technical data — Dimensions, Weights, Travel characteristics, Engine data, Hydraulic component data
• 3 Maintenance — General notes, Fuels and lubricants, Table of fuels and lubricants, Running-in instructions, Maintenance table
• 4 Electrics — Acceleration transducer, Proximity switches, Differential pressure switch for hydraulic oil filter, Battery service, Main battery fuse, Jump starting, Voltage regulator, Overview of electric components, Driver’s stand, Cabin, Fuses, Voltage supply for control unit, Diagnostics concept
• 5 Electronic modules — BEM BOMAG Evib-meter, Electrics module A68, Electric module K04, Electric module A108
• 6 Speedometer Module
• 7 Hydraulics — Hydraulic circuit, Connection overview, Travel pump 075, Vibration pump 42R 041, Axial piston swash plate principle, Troubleshooting axial piston pumps, Travel motor 51 C/D 110, Drum drive motor MSE 02, Vibration motor A10FM 45, External gear pumps, Travel circuit, Parking brake, Towing, Vibration circuit, Steering circuit, Hydraulic oil level and filter changes
• 8 Tests and adjustments — Special tools, Rotation speeds, Neutral positions of travel pump, Pressure tests, Vibrator shaft speeds, Vibration circuit pressures, Leakage rate of vibration motor, Steering circuit pressure test
• 9 Flushing and bleeding — Special tools for flushing, Flushing schematics for travel and vibration circuits, Flushing procedures, Bleeding the travel and vibration circuits
• 10 Engine — Diesel engine general, Service side, Starter side, Lubrication oil circuit, Oil pressure switch, Coolant circuit, Coolant temperature switch, Thermostat, Three-phase generator, Fuel supply, Injection system, Injection pump replacement, Injection valve replacement and repair, Fuel filter, Water separator, Compression check, Valve clearance adjustment, Boost fuel solenoid valve, Engine shut-down solenoid, Air filter, Heating flange, Electric throttle control, Engine monitoring, Special tools
• 11 Air conditioning system — Physical basics, Refrigerant R134a, Compressor oil, Working principle, Monitoring devices, Description of components, Compressor oil level, Magnetic clutch, Inspection and maintenance, V-belt, Service procedures, Drying and evacuation, Leak test, Filling instructions, Troubleshooting, Steam table
• 12 Drum — Repair overview for drum
• 13 Circuit diagrams — Hydraulic diagram 581 202 10, Hydraulic diagram 581 202 11, Wiring diagram 9

This BOMAG single drum roller service training manual is built around the systems that actually fail on these machines — the closed-loop travel circuit, the vibration circuit with its exciter shaft and change-over weights, the steering circuit, and the electronic control modules that tie them together. Each hydraulic section includes component-level cross-sections, port identification, pressure test points and troubleshooting tables. The electronics chapters cover the ESX control, BEM Evib-meter, display module codes, fault codes and the diagnostics concept that BOMAG service technicians use in the field.

Systems and Procedures Covered in Depth

Hydraulics and Travel Circuit

The hydraulic chapters walk through the travel pump (Sauer 90R075 axial piston/swash plate), travel motor (Sauer 51D110 bent axle), drum drive motor (Poclain MSE 18), vibration pump (Sauer 42R041) and vibration motor (A10FM 45). You get the closed-circuit theory, multi-function valve operation, boost check valve function, bypass procedures, charge pressure relief valve adjustment, and the full travel and vibration circuit layouts with port callouts.

Tests, Adjustments and Flushing

Dedicated chapters cover checking rotation speeds, adjusting travel pump neutral positions, pressure testing the travel and vibration circuits, measuring vibration motor leakage, and testing steering circuit pressure. The flushing and bleeding chapters include the complete BOMAG flushing schematics and step-by-step procedures for the travel circuit (both travel pump distribution and axle motor distribution) and the vibration circuit, plus bleeding sequences that prevent air locks and component damage.

Engine Service

Engine coverage centres on the Deutz BF4M 2012 C. It includes the lubrication oil circuit, coolant circuit, injection pump replacement with the EP-code and shim thickness calculation method, injection valve testing and repair, valve clearance adjustment, compression checking, fuel system bleeding, air filter maintenance and the heating flange control.

Electrical and Electronic Diagnostics

The electrics and electronic modules chapters cover the acceleration transducer, proximity switches, battery service, voltage regulator replacement, the ESX control voltage supply test procedure, fault codes, input codes, the BEM Evib-meter settings, and the UPM2 seat contact monitoring module.

Why This BOMAG Service Training Manual Matters

These rollers are hydrostatic machines — nearly every fault traces back to the hydraulic or electronic control system. Guessing at pressures, mis-adjusted neutral positions, or skipped flushing procedures leads to repeat failures and expensive component damage. This BOMAG BW211 BW212 BW213 D-40/PD-40 service training manual gives you the correct nominal values, the correct test sequences, and the correct tightening torques so the repair is done right the first time.

Instant PDF delivery after purchase. No shipping, no waiting. Read it on any device, print the pages you need for the workshop, and keep the full manual on hand for every job on these single drum rollers.

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